Soft Plastic Granulation Line
Customers can choose from an array of sophisticated machines available in two-stage, three-stage, and four-stage configurations to meet diverse production demands. The ingeniously crafted design ensures remarkable compatibility and superior granulation performance. This granulator excels in recycling soiled waste and transforming scraps into usable materials. Equipped with a high-torque gearbox, it promises low noise and seamless operation. The uniquely designed screw enhances coordination, effectively mitigating issues like black spots and color inconsistencies in particles. Tailored to material characteristics, it features a forced feeding system and hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion with premium quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is engineered to heat and melt a variety of plastic raw materials, employing a high-speed rotating cutter to slice the melted plastic into consistent, small particles. During the cutting process, the plastic is rapidly rotated, stirred, and rubbed, resulting in more uniform particle size and shape, significantly enhancing the plastic's reprocessing performance.
The Machine Line is a remarkable asset in reducing plastic degradation and producing superior quality particles. It is a trusted ally for clients engaged in recycling PP, PE, and other hard material plastics. Its user-friendly operation and practicality make it a favored choice in the PP, PE recycling sector, offering a highly effective granulation recycling solution widely embraced in the field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By championing recycling, plastic waste's environmental impact is drastically diminished, safeguarding our precious land and water resources from harm.
Resource Conservation: Recycling and reusing plastics curtail the demand for new plastics, conserving non-renewable resources, such as oil, effectively.
2. Policy Support
Government Promotion: Worldwide, governments are prioritizing environmental protection, rolling out policies and regulations that actively bolster the plastic recycling industry's development.
Economic Incentives: To accelerate industry growth, several nations offer tax breaks and subsidies to plastic recycling companies, encouraging sustainable practices.
3. Market Demand
Enterprise Demand: Growing environmental consciousness has spurred enterprises to embrace recycled plastics, effectively reducing their ecological impact.
Consumer Preference: A surge in eco-friendly product demand is seen as consumers willingly pay more for products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in recycling technology make processes more efficient, cost-effective, and higher in quality.
Innovative Applications: The innovation of new materials and processes broadens recycled plastics' application spectrum, including uses in construction, textiles, and beyond.
5. Global Trends
International Cooperation: Globally, businesses and environmental organizations are forming alliances to jointly advance the plastic recycling industry.
Standardization: Establishing international standards elevates recycled plastics' quality, enhancing their global circulation and utilization.
The plastic recycling industry's horizon is bright, offering vast benefits such as pollution reduction, resource conservation, policy backing, and market demand. Technological advancements and global partnerships are set to elevate the industry to unprecedented heights.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness level and production capacity. We offer tailored granulation line solutions that align with the customer's budget, ensuring optimal efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: Characterized by a straightforward structure, this option is cost-effective for single materials like PP or PE but offers limited capacity and adaptability for mixed or impure recycled materials.
Twin Screw: Offers robust mixing capabilities, ideal for recycled and mixed materials, or plastics requiring additive integration, ensuring higher yields and stability.
Triple Screw: Tailored for high-output, precision-demanding scenarios, such as high-end engineering plastics. However, it is more expensive and maintenance-intensive.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is optimal; for single materials on a budget, a single screw is a viable, economical choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Discover the exceptional efficiency of our Small Granulator, designed to process 50-200 kg/hour. It's the ideal choice for startups and small-scale producers who are stepping into the realm of sustainable plastic recycling.
Our Medium-Sized Granulator, processing 200-500 kg/h, is a perfect fit for recycling plants and modified plastic facilities. Experience the robust performance that accommodates medium-range production demands.
For large-scale operations, our Large Granulator is your solution, handling over 500 kg/hour. This high-capacity machine integrates seamlessly with powerful motors and advanced automation systems to ensure unparalleled productivity.
Adjustment method: Effortlessly adjust the capacity by finetuning the screw speed, feeding speed, or mold aperture to meet your specific production needs.
Q: Can the machine tackle high humidity, impurities, or mixed plastics? Are preprocessing steps like crushing and cleaning necessary for the materials?
A: Our innovative equipment can be enhanced with an integrated pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, may require additional pre-treatment methods such as centrifugal dehydration for optimal processing.
Q: Can it accommodate diverse types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The melt index directly influences processability; for instance, materials like LDPE with a higher MI of 10 offer superior flowability compared to HDPE with a MI of 2, making them easier to process.
Q: What methods are employed to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is significantly determined by the screw design, such as employing a larger aspect ratio for superior plasticization, alongside precise temperature control to maintain consistency.
The particle shape is determined by the cutting method:
Underwater strip cutting: This technique ensures uniformly shaped particles, perfectly suited for high-precision applications;
Hot cutting grain: While highly efficient, this method may result in particles with burrs.
Join Us in Revolutionizing Plastic Recycling for a Sustainable Tomorrow
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