Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, or four-stage machines tailored perfectly to align with diverse production needs. This unique design ensures impeccable compatibility and superior granulation performance. The granulator is exquisitely crafted to excel in recycling dirty waste and producing high-quality scraps. Its Gear box boasts a high-torque design that operates with low noise and smooth functionality. The specially engineered screw design enhances coordination, effectively addressing particle black spots and color discrepancies. Equipped with a forced feeding mechanism and a hydraulic mesh changer, it optimizes capacity and contributes to energy savings. Further, the vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gas, and impurities, resulting in consistently stable extrusion and superior solid particle formation.
Hard Plastic Granulation Line
This exceptional Machine Line masterfully heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniformly-sized particles. During the cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in size and shape of the particles, significantly enhancing the reprocessing potential of the plastic.
The Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastics. Its user-friendly operation presents a highly practical granulation recycling model, gaining substantial popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Dive into the transformative power of plastic recycling as it actively combats environmental degradation. By minimizing the pollutive impact of plastic waste, our recycling processes safeguard precious land and water resources, ensuring a cleaner, greener planet.
Resource Conservation: Embrace a future where recycling becomes the cornerstone of resource management. By reimagining and reusing plastic products, we significantly cut down the need for virgin plastics, preserving non-renewable resources like oil for generations to come.
2. Policy support
Government Promotion: With a global wave of eco-consciousness, governments worldwide are championing the cause of environmental stewardship. Through robust policies and forward-thinking regulations, they are paving the way for a thriving plastic recycling industry.
Economic Incentives: In a bid to accelerate industry growth, some countries offer enticing tax breaks and subsidies to plastic recycling enterprises, creating a fertile ground for innovation and expansion.
3. Market demand
Enterprise Demand: As environmental awareness soars, businesses are increasingly committing to sustainability by integrating recycled plastics into their operations, significantly reducing their ecological footprint.
Consumer Preference: A new wave of conscientious consumers is reshaping the market landscape, prioritizing eco-friendly products and willingly investing in goods that proudly incorporate recycled materials.
4. Technological progress
Recycling Technology: Embrace the cutting-edge advancements in plastic recycling technologies that are revolutionizing the industry by enhancing efficiency, reducing costs, and achieving unparalleled quality.
Innovative Applications: Discover the burgeoning potential of recycled plastics as they make their way into diverse industries, from construction to textiles, thanks to the advent of innovative materials and processes.
5. Global Trends
International Cooperation: Witness the power of unity as environmental organizations and businesses around the world forge strong partnerships to collectively advance the plastic recycling industry.
Standardization: The rise of international standards is a game-changer, ensuring the quality of recycled plastics and facilitating their seamless integration into the global market.
The plastic recycling industry is poised for a remarkable transformation, offering unparalleled benefits like pollution reduction and resource conservation. Supported by favorable policies and driven by market demand, the industry is primed for growth. With technological advancements and global collaborations, the future of plastic recycling is brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final material and production capacity. We provide expert recommendations for the most cost-effective granulation line combinations that align with your budget while ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: These granulators are characterized by their simplicity and cost-effectiveness, perfect for standard plastic processing. However, they have limitations in handling mixed or impurity-laden recycled materials, and offer modest processing capacities.
Twin Screw: With superior mixing capabilities, twin-screw granulators excel at processing recycled or mixed materials with added additives. They deliver higher yields and stability, making them ideal for complex recycling needs.
Triple Screw: Designed for high-output and precision-demanding uses, like high-end plastic engineering, these granulators, although costly and complex to maintain, stand at the pinnacle of granulation technology.
Suggestion: For recycled or modified mixed materials, a twin-screw granulator is recommended. For single, straightforward materials on a tight budget, a single screw granulator provides excellent value.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Efficiently processes 50-200 kg/hour, perfectly tailored for startups or small-scale production endeavors.
Medium sized granulator: Versatile, handling 200-500 kg/h, ideal for recycling facilities or plants producing modified plastics.
Large granulator: Excels above 500 kg/hour, necessitating synchronization with high-power motors and advanced automation systems.
Adjustment method: Seamlessly adjust capacity by varying screw speed, feeding rate, or altering mold aperture.
Q: Is it capable of processing high humidity, impurities, or mixed plastics? Are pre-treatments like crushing and cleaning required?
A: Certain models integrate with pre-drying systems, like hopper dryers, though high-moisture materials (e.g., unwashed bottles) need further pre-treatment, such as centrifugal dehydration.
Q: Can it accommodate various melted plastic types? Is equipment adjustment necessary for different raw materials?
A: Higher melt index indicates superior flowability; for instance, LDPE (MI=10) processes more smoothly than HDPE (MI=2).
Q: What methods ensure control over particle uniformity, density, and shape?
A: Particle uniformity is influenced by screw design, such as larger aspect ratios for consistent plasticization, and precise temperature management.
The particle shaping is determined by the cutting technique employed:
Underwater strip cutting: Delivers regular particles, ideal for precision tasks;
Hot cutting grain: Offers high efficiency but may result in occasional burrs.
Join Us in Pioneering a Sustainable Future in Plastic Recycling
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