Soft Plastic Granulation Line
For customers seeking tailored solutions, our granulation machines offer flexibility with two-stage, three-stage, and four-stage options to perfectly match your production needs. Engineered with a distinctive design, our machines ensure superior compatibility and enhanced granulation. Ideal for recycling soiled waste and manufacturing scraps, our granulator boasts features like a high-torque, low-noise gearbox for seamless operation. The specialized screw design enhances coordination, significantly reducing the occurrence of particle black spots and color discrepancies. Additionally, based on material characteristics, our machines come equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and conserving energy. Leveraging vacuum and conventional exhaust systems, our machines efficiently eliminate moisture, gases, and impurities, guaranteeing a stable extrusion process and yielding superior solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line is designed to meticulously heat and melt diverse plastic raw materials, transforming them into small, uniform particles through a high-speed rotating cutter. This process involves rapid rotation, stirring, and rubbing, which uniformly shapes the plastic particles, thereby elevating their reprocessing performance. Experience enhanced efficiency and uniformity in particle size and shape for superior results.
This cutting-edge machine line is instrumental in minimizing plastic degradation while producing superior quality particles. It serves as an indispensable tool for clients recycling PP, PE, and other resilient plastics. User-friendly and practical, this granulation recycling mode is gaining immense popularity in PP and PE recycling industries. Simplify operations and achieve exceptional results with our innovative machinery.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the transformative power of plastic recycling as it dramatically curtails environmental pollution from plastic waste, safeguarding our precious land and water resources.
Resource conservation: Recycling plastic products significantly diminishes the need for virgin plastics, preserving invaluable non-renewable resources like oil for a more sustainable future.
2. Policy support
Government promotion: Governments worldwide are championing environmental protection through innovative policies and regulations, nurturing the growth of the plastic recycling industry.
Economic incentives: In numerous nations, governments incentivize plastic recycling enterprises with tax benefits and subsidies, propelling the industry's dynamic progression.
3. Market demand
Enterprise demand: As consciousness for environmental stewardship rises, businesses increasingly turn to recycled plastics to bolster their commitment to sustainable practices and minimize their ecological impact.
Consumer preference: The market for eco-friendly products is booming, with consumers ready to invest in premium products crafted from recycled materials, reflecting their environmental values.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and delivering superior quality results.
Innovative applications: The emergence of novel materials and processes is unlocking new possibilities for recycled plastics across diverse sectors, including construction, textiles, and beyond.
5. Global Trends
International Cooperation: Global collaboration between environmental organizations and enterprises is intensifying, united in the mission to propel the plastic recycling industry forward.
Standardization: Establishing international standards elevates the quality of recycled plastics, fostering their widespread adoption and movement in the global marketplace.
The plastic recycling industry is poised for exponential growth, presenting a wealth of opportunities to not only mitigate environmental pollution and conserve resources but also thrive under the dual impetus of supportive policies and escalating market demand. With relentless technological innovation and burgeoning global cooperation, the industry's future is indeed bright and promising.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's desired level of material cleanliness and production capacity. We are equipped to recommend the most effective granulation line solution within the customer's budget, ensuring optimal value and performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple structure and low cost, this option is ideal for processing standard plastics like single-material PP and PE, though it shows some limitations in handling mixed or impurity-laden recycled materials.
Twin screw: Offering robust mixing capabilities, this choice excels in processing recycled or mixed materials and modified plastics that require additives, delivering impressive yield and consistent quality.
Triple screw: The pinnacle of precision and output, suited for high-end engineering plastic granulation with complex maintenance and premium cost considerations.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is single and budget is a concern, a single screw granulator provides a cost-effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a capacity of 50-200 kg/hour, this compact powerhouse is ideal for startups and small-scale production. Efficiently designed to facilitate seamless recycling processes, it's the perfect choice for businesses embarking on their sustainable journey.
Medium-Sized Granulator: Delivering a robust 200-500 kg/h, this unit is a staple in both recycling and modified plastic plants. Engineered for optimal performance, it ensures consistent results for larger operations aiming to elevate their recycling efficiency.
Large Granulator: Exceeding 500 kg/hour, this high-capacity machine demands a high-power motor and sophisticated automation system. It's engineered for industry leaders who require unmatched productivity and reliability in processing plastic materials.
Adjustment Method: Tailor the capacity to your needs by adjusting the screw speed, feeding speed, or mold aperture. This flexibility ensures you maintain peak operational efficiency, adapting to varying production demands effortlessly.
Q: Can this machine handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Some equipment can seamlessly integrate with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment processes like centrifugal dehydration to ensure optimal performance.
Q: Does the machine support various types of melted plastics? Do adjustments need to be made when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with a melt index of 10 is significantly easier to process compared to HDPE with a melt index of 2, highlighting the importance of material properties in processing efficiency.
Q: How is the uniformity, density, and shape of particles controlled?
A: Particle uniformity is influenced by the screw design, with larger aspect ratios promoting more uniform plasticization. Additionally, precise temperature control is crucial in achieving the desired consistency.
The shape of the particles is determined by the cutting technique employed:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for applications with high precision requirements, ensuring quality and consistency.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs, suitable for less precision-critical applications.
Join Hands with Us for a Greener Future in Plastic Recycling! Together, let's revolutionize the industry and create a more sustainable world.
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