Soft Plastic Granulation Line: The Ultimate Solution for Sustainable Recycling
Customers are empowered to select from a versatile range of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Our ingeniously crafted design ensures exceptional compatibility and superior granulation outcomes. This highly efficient granulator is ideal for recycling contaminated waste and transforming scraps into valuable resources. The machine features a high-torque gear box that promises low noise and seamless operation. Paired with a specially engineered screw design, it enhances coordination, effectively addressing issues of particle black spots and color variance. To optimize capacity and energy efficiency, it is equipped with a forced feeding system and a hydraulic mesh changer, customizable to material characteristics. Furthermore, both vacuum and conventional exhaust systems are adept at expelling moisture, exhaust gases, and impurities, ensuring consistent extrusion and robust solid particle production.
Hard Plastic Granulation Line: Innovative Solutions for Durable Recycling
This sophisticated machine line expertly heats and melts an array of plastic raw materials. Using a high-speed rotating cutter, it meticulously slices the molten plastic into small, uniform particles. Through this cutting-edge process, the plastic undergoes rapid rotation, vigorous stirring, and intense rubbing. The result is improved uniformity in size and shape, significantly enhancing its reprocessing capabilities and overall performance.
The machine line is a pivotal tool in mitigating plastic degradation, producing superior quality particles. This indispensable equipment serves as an excellent ally for clients in recycling PP, PE, and other hard plastic materials. It is notably user-friendly and represents a highly practical granulation recycling model that has garnered popularity in the PP and PE recycling domain.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exciting Prospects and Unmatched Advantages of the Plastic Recycling Industry
1. Environmental Protection
Minimizing Pollution: The recycling of plastics serves as a powerful tool to substantially diminish environmental pollution caused by plastic waste, safeguarding our precious land and water resources.
Conserving Resources: Through the recycling and reuse of plastics, we significantly cut down the demand for virgin plastics. This not only saves on non-renewable resources like oil but also promotes sustainable development.
2. Policy Support
Global Government Initiatives: Governments worldwide are prioritizing environmental preservation by enacting a range of policies and regulations designed to foster and bolster the plastic recycling industry.
Financial Boosts: In several nations, governmental bodies offer tax benefits and subsidies to recycling companies, further propelling the sector's growth.
3. Market Demand
Corporate Commitment: As businesses become more environmentally conscious, a growing number are turning to recycled plastics to lessen their ecological impact.
Consumer Preferences: The surge in demand for eco-friendly products is evident, with consumers willing to invest more in products crafted from recycled materials.
4. Technological Progress
Advancing Recycling Tech: The ongoing evolution in recycling technology is making the process more efficient, cost-effective, and yielding higher quality results.
Innovative Applications: Cutting-edge developments in materials and processes are broadening the uses of recycled plastics, spanning areas like construction materials and textiles.
5. Global Trends
Worldwide Collaboration: Environmental organizations and enterprises are enhancing international cooperation to collectively drive the plastic recycling industry's growth.
Standardization: Establishing international standards elevates the quality of recycled plastics, promoting their global market circulation and utilization.
The plastic recycling industry is poised for exponential growth with its vast prospects and compelling advantages. It effectively curtails environmental pollution and conserves resources, all while being buoyed by robust policy support and market demand. As technology continues to advance and global cooperation strengthens, the industry's future shines ever brighter.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and desired production capacity. We offer tailored recommendations for the most cost-effective granulation line, aligning with the customer's budget constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my application?
A:Single Screw: Offers a straightforward structure and cost-effective solution, ideal for processing standard plastics like single material PP, PE. However, it struggles with mixed materials or recyclables with impurities, and has a limited processing capacity.
Twin Screw: Exhibits robust mixing capabilities, perfect for processing recycled or mixed materials such as PP, PE, or modified plastics needing additives like flame retardants or colorants, ensuring superior yield and consistent stability.
Triple Screw: Suited for high-output, precision-demanding scenarios, such as high-end engineering plastic granulation. While offering excellence, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. If dealing with single materials and budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small granulator: Efficiently handles 50-200 kg/hour, perfect for startups or small-scale production setups. This compact solution ensures flexibility and adaptability for burgeoning enterprises.
Medium sized granulator: Capable of processing 200-500 kg/h, this model is a staple in recycling plants and modified plastic facilities. It offers a robust and reliable solution for moderate-scale operations.
Large granulator: Designed for high-capacity needs, this machine processes above 500 kg/hour. It requires a high-power motor and automation system to deliver exceptional performance and efficiency.
Adjustment method: Fine-tune capacity by adjusting the screw speed, feeding speed, or mold aperture for optimal performance and customization to meet diverse processing demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Are any pre-processing steps, such as crushing and cleaning, necessary for the materials?
A: Some equipment can be integrated with a pre-drying system, like a hopper dryer, to manage moisture content. However, raw materials with high humidity, such as unwashed recycled bottles, often necessitate additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Does it support various types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: The melt index significantly affects material flowability. For instance, LDPE with a melt index (MI) of 10 is more effortlessly processed compared to HDPE with an MI of 2, showcasing its adaptability to different plastics.
Q: How is the uniformity, density, and shape of particles controlled during the process?
A: The uniformity of particles is influenced by the screw design—larger aspect ratios lead to more uniform plasticization—and precise temperature control, ensuring consistent quality.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles that meet high-precision requirements, ideal for specialized applications.
Hot cutting grain: Offers high efficiency, though particles may have burrs, suiting less critical applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Let’s join forces to innovate and achieve greener solutions in plastic recycling, contributing to a cleaner planet.
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