Soft Plastic Granulation Line
Customers are empowered with the flexibility to select from two-stage, three-stage, or four-stage machine configurations tailored specifically to their production demands. Our uniquely engineered design ensures exceptional compatibility and superior granulation outcomes. This cutting-edge granulator excels in recycling heavily soiled waste and converting it into high-quality scraps. Gear Box: With a high torque design, it operates with minimal noise and delivers a smooth performance. Our specially crafted screw design enhances coordination, effectively addressing particle black spot issues and color inconsistencies. For optimal efficiency, the machine is equipped with a forced feeding system and a hydraulic mesh changer, enhancing capacity while conserving energy. Furthermore, advanced vacuum and conventional exhaust systems efficiently expel moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This innovative Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotary cutter to transform the melted plastic into small, uniform particles. During this sophisticated process, plastics are rapidly rotated, stirred, and rubbed, which results in more consistent particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
This Machine Line is a pivotal tool in reducing plastic degradation and producing superior quality particles. It's an invaluable asset for clients engaged in recycling PP, PE, and other hard plastic materials. With its user-friendly operation, it represents a highly practical and efficient granulation recycling model, garnering widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By recycling plastics, we dramatically curb the environmental impact of waste, preserving our vital land and water resources.
Resource Conservation: Through plastic recycling, we cut down the need for virgin plastics, thus conserving precious, non-renewable resources like oil.
2. Policy Support
Government Promotion: Nations globally are prioritizing eco-friendly initiatives, enacting policies to bolster the plastic recycling sector's growth.
Economic Incentives: Select countries offer tax benefits and subsidies to incentivize plastic recycling, propelling industry expansion.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, businesses are increasingly opting for recycled plastics to lessen their environmental impact.
Consumer Preference: The demand for green products is soaring, with consumers ready to invest in items made from recycled materials.
4. Technological Progress
Recycling Technology: As technology advances, recycling becomes more efficient, economical, and yields superior quality outputs.
Innovative Applications: New materials and processes are expanding the use of recycled plastics into diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, organizations and businesses are collaborating to drive the plastic recycling industry forward.
Standardization: The creation of global standards elevates recycled plastic quality, enhancing its global trade and application.
The plastic recycling industry boasts vast potential and key benefits: it mitigates pollution, conserves resources, and enjoys robust backing from policies and market demands. As technology progresses and international collaborations strengthen, the industry's future shines bright.
Q: What is the price of the plastic granulation line?
A: Pricing hinges on the cleanliness of the end material and the desired capacity. We aim to recommend the most cost-effective granulation line tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one best suits my needs?
A:Single Screw: With a simple design and low cost, it's ideal for basic plastics like PP, PE, but less effective with mixed or impure materials, offering limited processing capabilities.
Twin Screw: These offer enhanced mixing for recycled, mixed, or additive-enhanced plastics, ensuring higher throughput and stability.
Triple Screw: Preferred for high-demand and precise plastic granulation, though it comes with higher costs and complex maintenance.
Suggestion: For recycled or modified materials, twin-screw is optimal. For single, budget-friendly operations, single screw granulators are advisable.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly tailored for startups or small-scale production, this efficient unit processes between 50-200 kg per hour, offering an ideal solution for budding enterprises.
Medium-Sized Granulator: Designed for excellence, this model processes 200-500 kg/hour, making it a staple in recycling plants and modified plastic facilities.
Large Granulator: Engineered for high-capacity operations, this powerhouse handles over 500 kg/hour and is compatible with high-power motors and sophisticated automation systems.
Adjustment Method: Achieve optimal capacity by fine-tuning the screw speed, feeding rate, or mold aperture for precise production control.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed, such as crushing and cleaning, before use?
A: Certain equipment models can integrate with a pre-drying system, like a hopper dryer. Nonetheless, high humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment procedures like centrifugal dehydration.
Q: Does it support various melted plastics? Is any equipment adjustment required when switching raw materials?
A: Material flowability increases with the melt index. For instance, LDPE with an MI of 10 is more effortlessly processed compared to HDPE with an MI of 2.
Q: How is the uniformity, density, and shape of particles controlled?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio ensures more uniform plasticization, complemented by precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency with the possibility of minor burrs.
Partner with Us: Embark on a journey towards a sustainable future in plastic recycling with our innovative solutions.
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