Soft Plastic Granulation Line
Discover unparalleled versatility with our cutting-edge granulation solutions! Tailor your production with two-stage, three-stage, and four-stage machines, meticulously crafted to meet your specific needs. Our exclusive design ensures unparalleled compatibility and superior granulation quality. This granulator excels in recycling contaminated waste and processing scraps with ease. Experience the precision of our high-torque, low noise gear box that guarantees smooth operation. Our uniquely designed screw enhances coordination, effectively addressing issues of black spots and color variance. Equipped with advanced features such as forced feeding and a hydraulic mesh changer, it maximizes capacity while optimizing power consumption. The addition of both vacuum and conventional exhaust systems proficiently eliminates moisture, gases, and impurities, ensuring consistently stable extrusion and premium quality solid particles.
Hard Plastic Granulation Line
Revolutionize your plastic processing with our state-of-the-art Machine Line! This sophisticated system expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform them into consistently small and uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and friction, resulting in superior uniformity in both size and shape. This innovation not only enhances the reprocessing potential of the plastic but also guarantees impeccable results every time.
Our Machine Line is your indispensable partner in minimizing plastic degradation while producing superior quality particles. An ideal choice for recycling PP, PE, and other hard material plastics, it is incredibly user-friendly, making it a practical and efficient mode of granulation recycling. This system has garnered immense popularity in the PP and PE recycling domains.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to dramatically slash environmental pollution. This process minimizes the damaging impact on our precious land and water resources, offering a greener, cleaner planet.
Resource Conservation: Through the innovative recycling and reuse of plastic products, the need for virgin plastics is significantly curtailed. This not only saves precious non-renewable resources like oil but also contributes to sustainable development.
2. Policy Support
Government Promotion: Across the globe, governments are championing the cause of environmental protection. They are rolling out comprehensive policies and regulations to foster and elevate the burgeoning plastic recycling industry.
Economic Incentives: In numerous countries, governments are stepping up with enticing tax incentives and rewarding subsidies to galvanize plastic recycling companies, driving the industry's exponential growth.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, enterprises are increasingly opting for recycled plastics, paving the way to reduce their ecological footprint and align with sustainable practices.
Consumer Preference: The surge in demand for eco-friendly products is palpable. Consumers are ready to invest more in products crafted from recycled materials, showcasing a strong, conscientious buying trend.
4. Technological Progress
Recycling Technology: The forefront of plastic recycling technology is advancing relentlessly, enhancing the efficiency, cost-effectiveness, and quality of the recycling process, setting new industry benchmarks.
Innovative Applications: Breakthroughs in new materials and processes are propelling the application of recycled plastics into diverse sectors like building materials and textiles, broadening their usage spectrum.
5. Global Trends
International Cooperation: Environmental organizations and enterprises are forging robust collaborations globally, synergizing efforts to accelerate the evolution of the plastic recycling industry.
Standardization: Crafting international standards elevates the quality of recycled plastics, facilitating their seamless circulation and utilization in the expansive global marketplace.
The plastic recycling industry stands on the cusp of vast opportunities and pivotal advantages. It not only mitigates environmental degradation and conserves resources but also thrives under the dual impetus of policy backing and market demand. As technology advances and global cooperation intensifies, a vibrant future for the plastic recycling industry is on the horizon.
Q: What is the price of plastic granulation line?
A: The pricing intricately hinges on the cleanliness level of the final material and desired production capacity. We offer personalized recommendations for the most efficient granulation line combinations tailored to the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a simple structure and economical cost, it is ideal for processing ordinary plastics like single-material PP and PE new materials. However, it exhibits limited adaptability to mixed or impure recycled materials and offers constrained processing capacity.
Twin Screw: Renowned for its robust mixing ability, this is the preferred choice for processing recycled or mixed materials like PP and PE mixed materials or modified plastics necessitating additives such as flame retardants or colorants. It offers enhanced yield and stability.
Triple Screw: Ideal for high-output, high-precision scenarios like premium engineering plastic granulation. While offering superior performance, it demands higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is the recommended choice. If dealing with single raw materials and budget constraints, a single screw granulator is a prudent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg per hour, it is perfectly suited for startups or small-scale production, offering flexibility and adaptability in meeting varying production demands.
Medium-sized Granulator: Designed to efficiently handle capacities ranging from 200 to 500 kg/h, this versatile equipment is a staple in many recycling plants and modified plastic facilities, offering reliable performance and adaptability.
Large Granulator: Engineered for powerhouse operations, this model surpasses 500 kg/hour, seamlessly integrating with high-power motors and advanced automation systems, ensuring maximum productivity and efficiency.
Adjustment Method: Effortlessly optimize capacity by fine-tuning screw speed, feeding rate, or mold aperture, allowing for precise control and flexibility to meet diverse operational demands.
Q: Is the system capable of handling high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary to prepare materials?
A: While some systems include integrated pre-drying solutions such as hopper dryers, high humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment methods, including centrifugal dehydration for optimal performance.
Q: Does the equipment accommodate various melted plastic types? Are adjustments required when changing raw materials?
A: Materials with higher melt indices exhibit enhanced flowability, exemplified by LDPE with MI=10 being more process-friendly compared to HDPE with MI=2, necessitating adjustments for optimal performance.
Q: What techniques ensure the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is largely influenced by the screw design, where an increased aspect ratio contributes to consistent plasticization, alongside precise temperature regulation.
Particle shape is shaped by the cutting method, offering different attributes for varied needs:
Underwater Strip Cutting: Delivers regular particles, ideal for applications demanding high precision;
Hot Cutting Grain: Provides high efficiency, though may result in burrs, suitable for faster processing.
Join Forces with Us to Pave the Way for a Sustainable Revolution in Plastic Recycling
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