Soft Plastic Granulation Line
Customers can choose from a selection of two-stage, three-stage, or four-stage machines tailored to meet specific production requirements. Our uniquely engineered design ensures superb compatibility and optimal granulation quality. This granulator is exceptionally adept at recycling contaminated waste and generating scrap materials efficiently. It features a high-torque gearbox, delivering low noise levels and smooth operational performance. The innovative screw design enhances coordination, addressing issues related to particle black spots and color discrepancies. Equipped with forced feeding and a hydraulic mesh changer, it maximizes capacity while optimizing power consumption. Furthermore, the machine incorporates both vacuum and conventional exhaust systems, which proficiently eliminate moisture, exhaust gases, and impurities, thereby ensuring a stable extrusion process and superior solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line is designed to heat and melt a variety of plastic raw materials. It utilizes a high-speed rotating cutter to slice the molten plastic into finely uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and friction, resulting in uniform particle size and shape. This significantly enhances the plastic's reprocessing capabilities, making it an ideal choice for efficient recycling.
The Machine Line effectively minimizes plastic degradation while ensuring the production of superior-quality particles. It stands as a reliable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Not only is this machine user-friendly, but it also represents a highly pragmatic approach to granulation recycling, achieving immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: By harnessing the power of plastic recycling, we can significantly curb environmental degradation. Transforming plastic waste into reusable resources minimizes the devastating impact on our precious land and water ecosystems.
Resource conservation: Through the innovative recycling and reuse of plastic products, we can substantially decrease the reliance on virgin plastics, conserving invaluable non-renewable resources like oil for future generations.
2. Policy support
Government promotion: In a growing global commitment to safeguarding our environment, governments worldwide are rolling out a plethora of policies and regulations designed to boost and nurture the plastic recycling sector.
Economic incentives: Across various nations, plastic recycling enterprises are benefiting from lucrative government-based tax incentives and subsidies, driving forward the industry's expansion and success.
3. Market demand
Enterprise demand: As environmental consciousness widens its reach, an increasing number of businesses are pivoting towards recycled plastics, aiming to shrink their ecological footprint with each choice they make.
Consumer preference: With a rising tide of eco-awareness, consumers are leaning towards sustainable choices, often willing to invest more in products crafted from recycled materials, thus supporting a greener future.
4. Technological progress
Recycling technology: The relentless march of recycling technology is revolutionizing efficiency and quality, making plastic recycling more economical and accessible than ever before.
Innovative applications: Pioneering developments in materials and processes are unlocking new horizons for recycled plastics. From durable building materials to stylish textiles, the possibilities are expanding.
5. Global Trends
International Cooperation: In a spirit of shared responsibility, global environmental organizations and enterprises are forming alliances to champion advancements in the plastic recycling industry.
Standardization: Establishing international standards is key to elevating the caliber of recycled plastics, facilitating their global market penetration and optimized utilization.
The plastic recycling industry is poised for a flourishing future, with unparalleled potential and remarkable benefits. It promises a cleaner environment, resource preservation, and thrives under policy incentives and burgeoning market demand. As technology trails blaze forward and global partnerships deepen, the horizon for plastic recycling is nothing short of brilliant.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and desired production capacity. We offer tailored recommendations to maximize the effectiveness of your budget, ensuring the most suitable granulation line combination for your needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Renowned for its straightforward design and low cost, this granulator is ideal for basic plastic processing, especially for singular PP or PE materials. However, it has limited capacity for mixed or impurity-laden recycled materials.
Twin screw: Featuring robust mixing capabilities, this granulator excels in processing mixed or recycled materials, such as PP, PE mixes or enhanced plastics with additives, offering superior output and reliability.
Triple screw: Engineered for high-output, precision-demanding scenarios, this variant is perfect for top-tier engineering plastic granulation, albeit with higher costs and complex maintenance needs.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials on a tighter budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Boasting a range of 50-200 kg/hour, it is ideal for burgeoning startups or small-scale production endeavors.
Medium Sized Granulator: Harness the power of our granulators, ideal for recycling plants or modified plastic facilities. With an impressive throughput of 200-500kg/h, these machines are engineered for efficiency and reliability.
Large Granulator: For operations demanding even greater capacity, our large granulators deliver with over 500 kg/hour. These formidable machines are designed to work seamlessly with high-power motors and sophisticated automation systems for optimal performance.
Adjustment Method: Easily fine-tune your production with our versatile adjustment options. Adjust the screw speed, feeding speed, or mold aperture to tailor the capacity to your specific needs.
Q: Can the machine handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Our advanced equipment, when integrated with a pre-drying system like a hopper dryer, can manage high-humidity conditions. However, extremely wet raw materials, such as unwashed recycled bottles, should undergo additional pre-treatment, like centrifugal dehydration, to ensure optimal performance.
Q: Does the equipment support various types of melted plastics? Are adjustments needed when changing raw materials?
A: Absolutely, the machine's adaptability is enhanced by understanding the melt index. Plastics with a higher melt index, like LDPE with MI=10, offer easier processing compared to those with a lower index, such as HDPE with MI=2.
Q: How can we ensure the uniformity, density, and shape of the particles produced?
A: Achieving perfect particle uniformity is a science, influenced by the screw design and precise temperature control. Design elements, like a larger aspect ratio, contribute to more uniform plasticization.
The particle shape is a result of the cutting method employed:
Underwater Strip Cutting: This method ensures regular, precision-perfect particles, ideal for stringent quality demands.
Hot Cutting Grain: Offers high efficiency, though may introduce burrs, depending on production needs.
Partner with Us for a Sustainable Future in Plastic Recycling: Embark on a journey towards eco-friendly plastic recycling with Zhangjiagang Deling Machinery Co, Ltd, and redefine sustainability in your industry.
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