Soft Plastic Granulation Line
Discover the ultimate plastic recycling solutions with our versatile selection of granulators tailored to meet your production requirements. Choose from our two-stage, three-stage, or four-stage machines, each designed for optimal performance. Our innovative design ensures unparalleled compatibility and efficiency in granulation, making it ideal for recycling contaminated waste and processing scraps. The gear box boasts a high torque design that operates with minimal noise and seamless precision. Our special screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Tailored to the material's characteristics, it comes equipped with a forced feeding and hydraulic mesh changer, boosting capacity and energy efficiency. Furthermore, our advanced vacuum and conventional exhaust systems proficiently remove moisture, gases, and impurities, guaranteeing stable extrusion and superior solid particles.
Hard Plastic Granulation Line
Experience cutting-edge technology with our Machine Line, designed to heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, this system transforms melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of consistent size and shape. This not only enhances the uniformity but also significantly boosts the reprocessing capabilities of the plastic.
Our Machine Line is engineered to minimize plastic degradation and produce superior particle quality, making it an invaluable asset for clients recycling PP, PE, and other hard plastics. It is designed for ease of operation and practicality, establishing itself as a leading choice in the PP, PE recycling industry. Its popularity stems from its ability to offer a highly efficient granulation recycling mode that meets the demands of modern recycling practices.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through plastic recycling, we can significantly diminish the environmental pollution caused by plastic waste, shielding our precious land and water resources from further damage.
Resource Conservation: By embracing recycling and reusing plastic products, we not only cut down the need for virgin plastics but also conserve vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Around the globe, governments are increasingly prioritizing environmental protection, implementing numerous policies and regulations to foster the growth of the plastic recycling industry.
Economic Incentives: In numerous nations, governments offer tax breaks and subsidies to plastic recycling enterprises to stimulate further industry advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: With heightened desire for eco-friendly products, consumers are willing to spend more on products crafted from recycled materials.
4. Technological Progress
Recycling Technology: As plastic recycling technology progresses, the process becomes more efficient, cost-effective, and yields superior quality results.
Innovative Applications: The advent of new materials and methodologies broadens the scope of recycled plastics, making them applicable in diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are intensifying collaborations to collectively advance the plastic recycling industry.
Standardization: Developing international standards is paramount to enhancing recycled plastics' quality and facilitating their global market circulation and utilization.
The plastic recycling industry is poised for tremendous growth, offering a multitude of advantages. It not only plays a crucial role in reducing environmental pollution and conserving resources but also benefits from robust policy support and escalating market demand. Fueled by relentless technological enhancements and bolstered by global collaboration, the industry is set to thrive with promising opportunities.
Q: What is the price of plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the production capacity required by the customer. We are adept at recommending the most efficient granulation line combination tailored to their budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by simplicity and affordability, it is ideal for processing ordinary plastics like single material PP and PE. However, it has limited adaptability to mixed or impurity-laden recycled materials and offers lesser processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels in processing recycled and mixed materials such as PP and PE composites or modified plastics requiring additive integration. It offers higher yield and stability.
Triple Screw: Preferred for high-output and precision-demanding scenarios, such as high-end engineering plastic granulation. It entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, it is ideal for startups or small-scale production endeavors.
Medium Sized Granulator: Capable of processing between 200-500 kg/h, this machine is a staple in numerous recycling and modified plastic plants, offering efficiency and reliability.
Large Granulator: With a capability of processing over 500 kg/hour, this powerhouse requires a high-power motor and is integrated with an advanced automation system to ensure optimal performance.
Adjustment Method: Achieve the desired capacity by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture for tailored processing.
Q: Can the machine handle high humidity, impurities, or mixed plastics efficiently? Are there processing requirements such as crushing and cleaning that need to be met before operation?
A: Some equipment is compatible with a pre-drying system like a hopper dryer, but materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration for optimal operation.
Q: Is the system capable of supporting various types of melted plastics? Are there equipment adjustments needed when switching between different raw materials?
A: A higher melt index indicates enhanced material flowability; for instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, facilitating easier transitions and processing.
Q: What measures are in place to control the uniformity, density, and shape of the particles produced by the system?
A: The uniformity of particles is highly dependent on the screw design. For instance, a larger aspect ratio can result in more even plasticization, while precise temperature control ensures consistent quality.
The shape of the particles is influenced by the cutting method employed:
Underwater Strip Cutting: This method produces regular particles, making it suitable for high-precision requirements.
Hot Cutting Grain: Known for its high efficiency, although it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in our mission to revolutionize plastic recycling with cutting-edge technology and sustainable solutions.
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