Soft Plastic Granulation Line
Discover unparalleled efficiency and versatility with our cutting-edge granulation solutions! Our Effective Plastic Granulator for Recycling PP PE Film Materials offers customizable options with two-stage, three-stage, and four-stage machines to suit your unique production needs. Experience enhanced compatibility and superior granulation with our innovative design, perfect for recycling dirty waste and transforming scraps into valuable resources. The high-torque gearbox ensures a low-noise, smooth operation while our specially engineered screw design addresses particle black spots and color discrepancies. Our machine, equipped with a forced feeding system and hydraulic mesh changer, optimizes capacity and conserves energy. Plus, our advanced vacuum and conventional exhaust systems effectively remove moisture, exhaust gas, and impurities, ensuring stable extrusion and high-quality solid particles. Elevate your recycling capabilities with the reliability and excellence of Zhangjiagang Deling Machinery Co, Ltd.
Hard Plastic Granulation Line
Revolutionize your plastic processing with our state-of-the-art Machine Line! Designed to transform various plastic raw materials, this machine line heats and melts plastics before a high-speed rotating cutter slices them into small, uniform particles. The rapid rotation, stirring, and rubbing during the cutting process ensure consistent size and shape, enhancing the reprocessing performance of the plastic and providing you with superior quality output ready for any application.
Empower your recycling efforts with our innovative Machine Line, engineered to minimize plastic degradation and produce exceptional particles. A trusted companion for recycling PP, PE, and other hard material plastics, this machine offers not just ease of operation but also a practical and efficient granulation recycling mode. It's no wonder it has gained immense popularity in the sphere of PP and PE recycling. Make the smart choice for sustainable production with Zhangjiagang Deling Machinery Co, Ltd.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling with our advanced solutions, designed to drastically cut down on environmental pollution caused by plastic waste. Our processes work to preserve the integrity of land and water resources, ensuring a greener future for generations to come.
Resource conservation: By effectively recycling and reutilizing plastic products, we significantly diminish the demand for virgin plastics. This not only conserves precious non-renewable resources like oil but also supports a sustainable and eco-friendly industrial model.
2. Policy support
Government promotion: Worldwide, governments are prioritizing environmental protection, launching a multitude of supportive policies and regulations. These initiatives are crafted to bolster the growth and development of the plastic recycling industry, aligning economic progress with ecological responsibility.
Economic incentives: In various countries, targeted economic incentives like tax breaks and subsidies are granted to plastic recycling companies. This powerful encouragement fosters industry expansion, paving the way for a thriving, environmentally-conscious economy.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of enterprises are opting to incorporate recycled plastics into their production. This shift not only reduces their ecological footprint but also aligns with emerging sustainable business practices.
Consumer preference: Greener choices are on the rise, with consumers showing a strong preference for products crafted from recycled materials. They are willing to invest more in eco-friendly options, driving demand for sustainable innovation.
4. Technological progress
Recycling technology: The field of plastic recycling is witnessing remarkable technological advancements, enhancing the efficiency, cost-effectiveness, and quality of the recycling process. These improvements ensure that recycling is not just viable but also economically beneficial.
Innovative applications: With the development of new materials and processes, recycled plastics are finding applications in diverse sectors like construction and textiles, broadening the horizons for sustainable materials.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are joining forces, fostering cooperation to drive the flourishing of the plastic recycling sector on an international scale.
Standardization: The establishment of international standards is instrumental in enhancing the quality and global circulation of recycled plastics, facilitating their widespread adoption and use.
The plastic recycling industry is poised for unparalleled growth, underpinned by its capacity to mitigate pollution and conserve resources. Propelled by robust policy support and escalating market demand, and fortified by cutting-edge technology and global partnerships, a promising and sustainable future awaits this dynamic industry.
Q: What is the price of plastic granulation line?
A: The price is tailored to the customer's specific requirements, factoring in the desired cleanliness of the final product and production capacity. We diligently assess customer needs to recommend the most efficient and cost-effective granulation line within their budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Ideal for straightforward operations, single screw granulators offer a budget-friendly option for processing standard plastics like PP and PE. While they excel with new materials, they have limitations when handling mixed or impure recycled materials due to restricted processing capacity.
Twin screw: Renowned for their robust mixing capability, twin-screw granulators are perfect for recycled and mixed materials, or when additives need to be integrated. Offering superior output and stability, they are a preferred choice for more complex plastic processing needs.
Triple screw: When high precision and output are crucial, such as in high-end engineering plastic granulation, triple screw granulators are unmatched. They provide exceptional results, albeit with a higher cost and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. Conversely, for single material processing with a constrained budget, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, boasting an impressive capacity of 50-200 kg/hour. Perfectly tailored for startups or small-scale operations, this granulator is your ideal partner in efficiently kick-starting your recycling endeavors.
Explore the capabilities of our Medium-Sized Granulator, which processes 200-500 kg/hour. A staple in recycling plants and modified plastic facilities, it stands as a robust solution for mid-range operations.
Meet the powerhouse of our lineup, the Large Granulator, designed to handle operations above 500 kg/hour. Engineered for compatibility with high-power motors and advanced automation systems, it's built for the most demanding recycling tasks.
Adjustment Method: Seamlessly fine-tune your granulator's capacity by tweaking the screw speed, adjusting the feeding rate, or modifying the mold aperture, ensuring flexibility and precision in your operations.
Q: Can the granulator tackle high humidity, impurities, or mixed plastics? Is preprocessing like crushing and cleaning necessary?
A: Certain models integrate a pre-drying system, such as a hopper dryer, to handle moisture-laden materials. However, significantly wet raw inputs, like unwashed recycled bottles, will need additional preprocessing, such as centrifugal dehydration.
Q: Does the granulator accommodate different types of melted plastics, and is equipment adjustment needed when changing raw materials?
A: Material flowability is enhanced with a higher melt index. For instance, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2, offering flexibility in material selection.
Q: How can the uniformity, density, and shape of the particles be controlled effectively?
A: Achieve particle uniformity through a meticulously designed screw, where a larger aspect ratio offers superior plasticization, complemented by precise temperature control.
The particle shape is influenced by the cutting method:
Underwater Strip Cutting: Yields regular particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, but may result in particles with burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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