Soft Plastic Granulation Line
Customers can choose from a versatile selection of two-stage, three-stage, and four-stage machines tailored to meet diverse production requirements. With an innovative design, our machines promise exceptional compatibility and superior granulation capabilities. The granulator shines in its application for recycling contaminated waste and producing high-quality scraps. Featuring a high-torque, low-noise gearbox, our machine ensures smooth, efficient operation. The specially engineered screw design enhances coordination, effectively resolving issues related to particle black spots and color inconsistencies. Additionally, it is equipped with a forced feeding system and a hydraulic mesh changer, optimizing performance and conserving energy. Our machine's vacuum and conventional exhaust systems expertly eliminate moisture, gases, and impurities, thereby guaranteeing stable extrusion and the production of excellent solid particles.
Hard Plastic Granulation Line
This advanced Machine Line efficiently heats and melts a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the melted plastic into small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape. This enhancement significantly boosts the reprocessing performance of the plastic, making it an indispensable asset for any recycling operation.
The Machine Line is expertly designed to minimize plastic degradation and produce superior quality particles. It serves as an invaluable asset for clients engaged in recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it a highly practical granulation recycling solution, earning widespread popularity in the PP and PE recycling industries.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, a vital solution in combating environmental pollution caused by plastic waste. This process not only mitigates damage to our precious land and water resources but also contributes to a healthier planet.
Resource Conservation: Plastic recycling and reuse significantly diminish the demand for virgin plastics, enabling us to conserve non-renewable resources, such as oil, in a sustainable and responsible manner.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental protection by implementing a plethora of policies and regulations. These initiatives are designed to actively encourage and bolster the growth and success of the plastic recycling industry.
Economic Incentives: In various countries, governments offer enticing tax incentives and subsidies to plastic recycling companies, accelerating industry growth and participation.
3. Market Demand
Enterprise Demand: The rise in environmental awareness drives enterprises to opt for recycled plastics, underscoring their commitment to reducing environmental impact and promoting sustainability.
Consumer Preference: Eco-conscious consumers are increasingly favoring environmentally friendly products, willingly paying a premium for items crafted with recycled materials.
4. Technological Progress
Recycling Technology: The steady advancement in plastic recycling technology is revolutionizing the process, making it more efficient, cost-effective, and capable of producing superior quality recycled plastics.
Innovative Applications: Pioneering new materials and processes are paving the way for recycled plastics to be utilized across diverse fields, including construction and textiles, expanding their application horizons.
5. Global Trends
International Cooperation: Environmental organizations and businesses worldwide are collaborating intensively to collectively drive forward the evolution and expansion of the plastic recycling industry.
Standardization: The establishment of international standards is instrumental in elevating the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry holds vast potential and offers remarkable advantages. It not only combats environmental pollution and conserves resources but also thrives under the dual encouragement of policy support and market demand. As technology continues to progress and global cooperation strengthens, the industry is poised to embrace a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the customer's desired cleanliness of the final material and required production capacity. We are adept at recommending the most efficient granulation line configuration tailored to the customer's budgetary parameters.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which suits my requirements?
A:Single Screw: Features a simple structure and low cost, ideal for processing standard plastics like single material PP and PE new materials. However, it has limitations with mixed or recycled materials containing impurities, offering restricted processing capability.
Twin Screw: Possesses robust mixing capabilities, perfect for processing recycled materials and mixed plastics (e.g., PP, PE), or modified plastics necessitating additives like flame retardants or colorants, yielding higher output and stability.
Triple Screw: Best suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, a single screw granulator offers a viable solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: 50-200 kg/hour – Ideal for startups and small-scale production endeavors, this compact powerhouse offers an efficient solution for those embarking on the path of recycling excellence.
Medium-Sized Granulator: 200-500 kg/h – A staple in recycling facilities and modified plastic plants, this versatile machine meets the demands of medium-scale operations with precision and reliability.
Large Granulator: Above 500 kg/hour – Designed for robust operations, this high-capacity granulator pairs perfectly with a powerful motor and advanced automation systems to deliver unmatched performance.
Adjustment Method: Effortlessly tailor the production capacity by adjusting the screw speed, feeding speed, or mold aperture, ensuring flexibility and control to meet diverse processing needs.
Q: Can the machine effectively handle high humidity, impurities, or a mix of plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Certain equipment can seamlessly integrate with a pre-drying system like a hopper dryer. However, high-humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment methods like centrifugal dehydration to ensure optimal processing.
Q: Is the equipment compatible with different types of melted plastics? Must adjustments be made when switching between raw materials?
A: Materials with a higher melt index demonstrate superior flowability, making them easier to process. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2.
Q: What measures are in place to control the uniformity, density, and shape of the particles produced?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio ensures more consistent plasticization. Meanwhile, precise temperature control plays a crucial role in achieving desired results.
The particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: This method produces regular particles, making it ideal for applications requiring high precision and quality.
Hot Cutting Grain: While this method boasts high efficiency, it may result in burrs, affecting particle smoothness.
Partner with Us for a Sustainable Future in Plastic Recycling – Together, let's embark on a journey towards a greener tomorrow, harnessing state-of-the-art technology to revolutionize the recycling industry.
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