Soft Plastic Granulation Line
Customers can choose from a range of two-stage, three-stage, and four-stage machines meticulously tailored to meet diverse production requirements. The innovative design ensures exceptional compatibility and superior granulation quality. This advanced granulator is especially adept at recycling contaminated waste and generating scrap materials. Featuring a high-torque gearbox, it delivers low noise and smooth operation. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Tailored to material characteristics, the machine comes equipped with forced feeding and a hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, sophisticated vacuum and conventional exhaust systems are employed to efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of superior-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge machine line revolutionizes the process by heating and melting various plastic raw materials before employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform particle size and shape, significantly enhancing the plastic's reprocessing performance.
The machine line is an invaluable asset in reducing plastic degradation and producing superior particles, proving to be a reliable ally for clients recycling PP, PE, and other hard material plastics. User-friendly and highly practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling arena, thanks to its ease of operation and remarkable efficiency.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The process of plastic recycling is pivotal in dramatically decreasing environmental pollution caused by plastic waste. This reduction helps in preserving our precious land and water resources by minimizing the damage they endure.
Resource Conservation: Through the recycling and reusability of plastics, reliance on virgin plastic diminishes, thereby conserving non-renewable resources such as oil, vital for our planet's sustainability.
2. Policy Support
Government Promotion: Globally, governments are intensifying their focus on environmental conservation. Numerous policies and regulations have been implemented to bolster and drive the growth of the plastic recycling sector.
Economic Incentives: Several nations offer enticing tax incentives and subsidies to plastic recycling companies, providing a robust foundation for the industry's flourishing development.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, a multitude of enterprises opt for recycled plastics, aiming to reduce their ecological impact, setting a trend towards sustainability.
Consumer Preference: The market for eco-friendly products is expanding, with consumers showing an increasing willingness to invest more in products crafted from recycled materials, reflecting a shift towards sustainable consumerism.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology are advancing, enhancing efficiency, cost-effectiveness, and quality, turning recycling into a more viable and attractive process.
Innovative Applications: The surge in new materials and processes is broadening the horizon for recycled plastics, allowing their application in diverse sectors such as construction, textiles, and more.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are joining forces, fostering collaborations to propel the advancement of the plastic recycling industry on a global scale.
Standardization: Crafting international standards elevates the quality of recycled plastics, facilitating their movement and utilization in the competitive global market.
The plastic recycling industry is brimming with potential and unparalleled benefits, not only alleviating environmental pollution and conserving resources but also enjoying the dual propellant of policy support and market demand. As technology continues to evolve and global partnerships strengthen, the industry's future shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: The price varies based on the required cleanliness level of the final material and the desired production capacity. We are adept at recommending the most effective granulation line configuration tailored to the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by a simple structure and low cost, ideal for processing conventional plastics such as pure PP and PE new materials. However, it lacks adaptability for mixed or impure recycled materials, limiting processing capacity.
Twin Screw: Known for its robust mixing capabilities, it's suitable for handling recycled, mixed materials (such as PP, PE mixtures) or modified plastics that incorporate additives like flame retardants and colorants, offering superior yield and stability.
Triple Screw: Preferred in high-output, precision-demanding scenarios like high-end engineering plastic granulation but comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget constraints exist, a single screw granulator presents a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Capable of efficiently processing 50-200 kg/hour, this machine is the perfect choice for startups or small-scale production units looking to make a big impact. Compact yet powerful, it offers an ideal solution for initial ventures into recycling.
Explore our Medium Sized Granulator: With a robust processing capacity of 200-500 kg/h, it's a staple in recycling plants and modified plastic facilities. This machine is engineered to handle intermediate volumes with high precision and efficiency.
Discover our Large Granulator: Designed to accommodate an impressive capacity of over 500 kg/hour, this powerhouse requires integration with high-power motors and advanced automation systems, perfect for large-scale operations.
Effortless Capacity Adjustment: Customize production output with ease by adjusting the screw speed, feeding speed, or mold aperture, offering you versatile control over the granulation process.
Q: Is it capable of processing materials with high humidity, impurities, or mixed plastics? Is pre-processing required, such as crushing or cleaning?
A: Some of our equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer. For high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are recommended.
Q: Is the system compatible with various types of melted plastics? How does the equipment handle changes in raw materials?
A: Materials with higher melt indices, such as LDPE with an MI of 10, offer superior flowability and are more straightforward to process compared to HDPE with an MI of 2, enhancing versatility in material processing.
Q: What methods are used to control the uniformity, density, and shape of the granulated particles?
A: Uniformity of the particles is optimized through advanced screw design, with features like larger aspect ratios for more consistent plasticization, paired with precise temperature control for optimal results.
The shape of the particles is expertly regulated by the cutting method employed:
Underwater strip cutting: Delivers regular particles, meeting high-precision requirements for demanding applications.
Hot cutting grain: Offers high efficiency, though may result in particles with burrs, suitable for less stringent requirements.
Join Forces with Us: Commit to a Sustainable Future in Plastic Recycling and become part of an eco-friendly revolution in waste management and resource optimization.
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