Soft Plastic Granulation Line
Customers can choose from a variety of machine configurations, including two-stage, three-stage, and four-stage options, tailored to meet specific production requirements. Our specially engineered design ensures excellent compatibility and superior granulation outcomes. This granulator is exceptionally adept at recycling dirty waste and processing scraps efficiently. Featuring a high-torque gearbox, it offers low noise and smooth operation. The innovative screw design enhances coordination, effectively mitigating particle black spots and color variation issues. To optimize performance based on material characteristics, it is equipped with a forced feeding system and a hydraulic mesh changer, boosting capacity and achieving significant power savings. Moreover, the inclusion of both vacuum and conventional exhaust systems provides superior removal of moisture, exhaust gases, and impurities, resulting in a more stable extrusion process and higher quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the melted plastic into consistently small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, which contributes to uniformity in size and shape, thereby enhancing the reprocessing capabilities of the plastic. This process ensures a higher quality of granulated output and maximizes the efficiency of recycling operations.
The machine Line plays a pivotal role in minimizing plastic degradation while producing superior quality particles, making it an indispensable asset for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practicality in granulation recycling have garnered significant popularity in the PP, PE recycling sectors. It's not just a machine; it's a revolutionary solution for effective and efficient plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The essential role of plastic recycling is to significantly cut down on the environmental hazards posed by discarded plastics. By doing so, it helps shield our precious land and water resources from potential harm.
Resource conservation: Through the innovative recycling and repurposing of plastic products, the reliance on virgin plastics is diminished, contributing to the conservation of irreplaceable resources like oil.
2. Policy support
Government promotion: Across the globe, governments are increasingly prioritizing environmental care and are implementing robust policies and regulations. These measures are designed to foster and nurture the growth of the plastic recycling sector.
Economic incentives: In several countries, governments offer enticing tax benefits and subsidies to firms involved in plastic recycling, further catalyzing industry expansion.
3. Market demand
Enterprise demand: As environmental consciousness surges, a growing number of businesses are opting for recycled plastics as a means to lessen their ecological impact.
Consumer preference: The market is seeing a rise in demand for eco-friendly products, with consumers showing a willingness to invest extra in goods that incorporate recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative applications: Emerging materials and processes are unlocking new possibilities for recycled plastics, extending their use into diverse sectors like construction materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are joining forces to collectively champion the progress of the plastic recycling industry.
Standardization: The establishment of global standards elevates the quality of recycled plastics, facilitating their circulation and adoption in international markets.
The plastic recycling industry presents immense promise and distinct advantages. It plays a pivotal role in curbing environmental pollution and conserving resources, all while benefiting from dual boosts of policy backing and market demand. With relentless technological innovations and enhanced global collaborations, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and the production capacity required by the customer. Our experts can recommend the most efficient granulation line configuration tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low cost, this option is well-suited for processing standard plastics like single material PP and PE. However, it struggles with mixed materials or recycled plastics with impurities, offering limited processing capabilities.
Twin screw: Known for its robust mixing capabilities, this granulator is ideal for handling recycled and mixed materials, including PP and PE blends. It's also fitting for modified plastics requiring additives, providing superior yield and stability.
Triple screw: Best suited for high-output, precision-intensive settings such as high-end engineering plastic granulation. While offering exceptional performance, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials on a tight budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator, Mighty Impact: Designed with agility in mind, our small granulator efficiently processes 50-200 kg/hour. It is the ideal choice for startups or small-scale production, enabling budding businesses to meet their needs with precision and efficiency.
Medium-Sized Granulator: A Recycling Powerhouse! With a capacity of 200-500 kg/hour, this granulator is a staple in recycling plants and modified plastic facilities, balancing capacity and adaptability for seamless operations.
Large Granulator Unleashed: For robust demands exceeding 500 kg/hour, this granulator is engineered to pair with high-power motors and advanced automation systems, ensuring unparalleled productivity and efficiency for large-scale operations.
Precision at Its Best: Adjust the granulator's capacity effortlessly by modifying the screw speed, feeding speed, or mold aperture, offering you unparalleled control and adaptability.
Customer Query: Is this granulator up to the challenge of handling high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
Expert Answer: For materials with high humidity, such as unwashed recycled bottles, our equipment can be complemented with a pre-drying system like a hopper dryer, but additional pre-treatment like centrifugal dehydration is recommended to ensure optimal results.
Customer Query: Can the granulator adapt to various melted plastics? Are equipment adjustments needed when switching raw materials?
Expert Answer: Flexibility in Flowability! The higher the melt index, the easier the material flows. For instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2, offering versatility in operations.
Customer Query: What measures are in place to control the uniformity, density, and shape of the particles produced?
Expert Answer: Achieving Consistency: Particle uniformity is influenced by the screw's design, such as using a larger aspect ratio for uniform plasticization, alongside precise temperature control to ensure quality.
Cutting Method Determines Particle Shape:
Underwater Strip Cutting: Achieve regular particles perfect for high-precision applications.
Hot Cutting Granulation: Delivers high efficiency, though some burrs may be present.
Join Us in Shaping a Greener Tomorrow: Partner with us and lead the charge towards a sustainable future in plastic recycling.
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