Discover the Soft Plastic Granulation Line
Experience unparalleled versatility with our granulation machinery, tailored to meet diverse production needs. Choose from two, three, or four-stage machines, each engineered to ensure exceptional compatibility and superior granulation results. Our granulator excels in recycling challenging waste materials, turning them into high-quality scraps. The robust gear box boasts a high-torque, low-noise design for seamless operation. Our unique screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Adapted to material characteristics, it includes a forced feeding mechanism and a hydraulic mesh changer for superior capacity and energy efficiency. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and premium solid particles.
Explore the Hard Plastic Granulation Line
Our advanced Machine Line is a marvel in transforming various plastic raw materials. It expertly heats and melts plastics before a high-speed rotating cutter crafts these into small, precise particles. This dynamic process involves rapid rotation, stirring, and rubbing, ensuring uniform particle size and shape. The result? Enhanced reprocessing performance that elevates plastic utility to new heights.
An innovative solution for reducing plastic degradation, our Machine Line excels at producing superior particles, proving itself indispensable for recycling PP, PE, and other hard plastic materials. This user-friendly granulation recycling mode has earned widespread acclaim in the PP, PE recycling sector, offering a practical and efficient approach to plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a pivotal role in effectively minimizing the environmental hazards posed by plastic waste, thereby safeguarding our precious land and water resources.
Resource Conservation: By reprocessing and utilizing plastic products, the reliance on virgin plastics is substantially decreased, leading to the conservation of non-renewable resources like oil.
2. Policy Support
Government Promotion: As environmental preservation garners global attention, governments worldwide are rolling out numerous policies and regulations to bolster and advocate for the growth of the plastic recycling industry.
Economic Incentives: In select countries, governments offer tax benefits and subsidies to plastic recycling enterprises, accelerating the industry's expansion.
3. Market Demand
Enterprise Demand: With the rising consciousness around environmental sustainability, a growing number of companies are opting for recycled plastics to diminish their ecological impact.
Consumer Preference: The surge in demand for eco-friendly products means consumers are increasingly willing to pay extra for goods made from recycled materials.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology continue to make the process more efficient, affordable, and produce superior quality materials.
Innovative Applications: The advent of new materials and techniques is expanding the use of recycled plastics into diverse sectors like construction, textiles, and more.
5. Global Trends
International Cooperation: Environmental organizations and companies across the globe are enhancing partnerships to jointly advance the plastic recycling industry.
Standardization: Formulating international standards elevates the quality of recycled plastics, thereby facilitating their global trade and utilization.
The plastic recycling industry boasts a vast horizon and tremendous benefits. It not only curtails environmental pollution and conserves resources but also gains momentum from policy backing and market needs. As technology progresses and global collaboration intensifies, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final output and the needed production capacity. We are adept at recommending the most efficient granulation line tailored to your budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Simplicity and cost-effectiveness define this type, ideal for standard plastics (like single material PP, PE). However, it has limited capabilities for mixed or impurity-laden recycled materials.
Twin Screw: Known for robust mixing, it's suitable for recycled, mixed materials, or modified plastics needing additives (e.g., flame retardants). It offers superior yield and stability.
Triple Screw: Typically employed in high-output and precision scenarios (e.g., premium engineering plastic granulation), though it involves higher costs and intricate maintenance.
Suggestion: For recycled or mixed-modified materials, a twin-screw granulator is advisable. Conversely, a single screw granulator fits single materials within a constrained budget.
Q: What is the production range per hour or day, and is it adjustable?
A: Small Granulator: Produces 50-200 kg/hour, tailored for startups or small-scale operations.
Medium-sized Granulator: Harness the power of our high-efficiency granulators, designed to handle 200-500 kg/h, ideal for recycling plants or modified plastic facilities.
Large Granulator: For those with grand ambitions, our large granulators handle over 500 kg/hour. Pair them with a high-power motor and automation system for optimal performance.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture, ensuring efficiency and precision.
Q: Can our innovative machinery effortlessly tackle high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for materials?
A: Our sophisticated equipment can include a pre-drying system, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment, like centrifugal dehydration, is recommended.
Q: Is our machine compatible with different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: Greater melt index signifies enhanced material flowability, making materials like LDPE with MI=10 more process-friendly compared to HDPE with MI=2.
Q: What methods are available to control the uniformity, density, and shape of granulated particles?
A: The uniformity of particles is influenced by screw design—a larger aspect ratio ensures more uniform plasticization—and by precise temperature control.
The shape of particles is defined by the cutting method employed:
Underwater Strip Cutting: Achieve regular particles suitable for stringent precision requirements.
Hot Cutting Grain: Offers high efficiency; however, it may result in particles with burrs.
Join Forces with Us to Champion a Sustainable Tomorrow in Plastic Recycling!
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