Soft Plastic Granulation Line
Customers can choose from a versatile array of two-stage, three-stage, and four-stage machines, each tailored to meet distinct production demands. Our innovative design ensures exceptional compatibility and seamless granulation. This granulator excels in recycling dirty waste and producing superior quality scraps. Featuring a high-torque gearbox, it promises low noise and smooth operation. The specially engineered screw enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Tailored to material characteristics, it integrates forced feeding and a hydraulic mesh changer, optimizing capacity while achieving significant energy savings. Additionally, the integration of vacuum and conventional exhaust systems efficiently removes moisture, exhaust gases, and impurities, ensuring a consistent extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into finely cut, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistent size and shape. This uniformity significantly enhances the plastic's reprocessing capabilities.
The Machine Line plays a pivotal role in reducing plastic degradation and producing superior particles. It serves as an indispensable tool for clients in recycling PP, PE, and other hard material plastics. Moreover, its user-friendly operation offers a practical and efficient granulation recycling mode, making it highly popular in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the future of sustainability with our plastic recycling solutions. Our cutting-edge technology plays a crucial role in dramatically reducing environmental pollution from plastic waste, ensuring minimal harm to our planet's precious land and water resources.
Resource Conservation: By pioneering the recycling and reuse of plastic products, we significantly diminish the demand for virgin plastics. This innovation not only conserves vital non-renewable resources like oil but also promotes a more sustainable future.
2. Policy support
Government Promotion: As stewards of our planet, governments worldwide are championing environmental protection. They have enacted a rich tapestry of policies and regulations to foster and propel the growth of the plastic recycling industry.
Economic Incentives: In a bid to further ignite the flames of innovation, some forward-thinking nations offer enticing tax incentives and subsidies to plastic recycling companies, paving the way for robust industry development.
3. Market demand
Enterprise Demand: With an ever-increasing consciousness towards environmental preservation, numerous enterprises are making the conscious choice to integrate recycled plastics into their operations, effectively reducing their ecological footprint.
Consumer Preference: The market is witnessing a dynamic shift towards environmentally friendly products. Discerning consumers are not only embracing but also willing to invest more in products crafted from recycled materials.
4. Technological progress
Recycling Technology: The landscape of plastic recycling is being revolutionized with technological advancements. Enhanced efficiency, cost-effectiveness, and superior quality define the modern recycling process.
Innovative Applications: The horizon is expanding with the advent of novel materials and processes. Recycled plastics are now finding exciting applications across diverse fields such as building materials, textiles, and more.
5. Global Trends
International Cooperation: A wave of unity is sweeping across the globe as environmental organizations and enterprises forge stronger partnerships to collectively drive the plastic recycling industry's growth.
Standardization: The establishment of international standards is a game-changer, elevating the quality of recycled plastics and promoting their seamless circulation and utilization in the global marketplace.
The plastic recycling industry boasts a promising future marked by exceptional prospects and substantial advantages. By significantly mitigating environmental pollution, conserving resources, and benefiting from strong policy support and burgeoning market demand, this industry is poised for transformative growth. As technology relentlessly advances and global cooperation deepens, a brighter horizon awaits the plastic recycling sector.
Q: What is the price of plastic granulation line?
A: Pricing can vary based on several factors, including the cleanliness level desired for the final material and the required production capacity. Our expert team is eager to assist you by recommending the most effective granulation line configuration tailored to your budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its simple structure and low cost, this option is perfect for handling ordinary plastics such as single material PP or PE. While it excels in simplicity, it may not be ideal for mixed materials or recycled content with impurities, and has a limited processing capacity.
Twin screw: Renowned for its robust mixing capabilities, the twin-screw granulator thrives in processing recycled, mixed, or modified plastics that require additives like flame retardants or colorants. It delivers superior yield and consistent stability.
Triple screw: Tailored for high-output and precision-demanding applications, such as high-end engineering plastic granulation, this advanced option comes with higher costs and complex maintenance requirements.
Suggestion: For raw materials that are recycled or mixed modified, the twin-screw granulator is your ideal ally. However, if you are dealing with single materials and need a budget-friendly solution, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: With a processing capacity of 50-200 kg/hour, this model is ideal for startups or small-scale production endeavors, offering efficiency in compact form.
Medium-sized granulator: Capable of handling 200-500 kg/h, this versatile model is a staple in recycling and modified plastic plants, providing robust performance for various applications.
Large granulator: Designed for operations exceeding 500 kg/hour, this powerhouse requires a high-power motor and automation system, making it perfect for large-scale industrial operations.
Adjustment method: Tailor your production capacity with ease by adjusting the screw speed, feeding speed, or mold aperture, offering flexibility and precision in operations.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning) beforehand?
A: Some equipment can integrate a pre-drying system, like a hopper dryer, while high humidity materials (e.g., unwashed recycled bottles) need additional pre-treatment such as centrifugal dehydration.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when switching between raw materials?
A: Materials with higher melt indices exhibit greater flowability (e.g., LDPE with MI=10 is simpler to process than HDPE with MI=2), impacting processing ease.
Q: How to control the uniformity, density, and shape of particles?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio can enhance plasticization uniformity, alongside precise temperature control.
The particle shape is determined by the chosen cutting method:
Underwater strip cutting: Produces regular particles, ideal for high-precision requirements;
Hot cutting grain: Offers high efficiency, though burrs may be present.
Partner with Us for a Sustainable Future in Plastic Recycling
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