Soft Plastic Granulation Line
Customers have the exciting option to select from two-stage, three-stage, and four-stage machines, perfectly tailored to meet their unique production needs. Our innovative design promises exceptional compatibility and superior granulation performance. This granulator shines in recycling dirty waste and efficiently produces scraps. Noteworthy features include a high torque gearbox engineered for low noise and seamless operation, coupled with a specialized screw design that enhances coordination, reducing particle black spots and color discrepancies. Tailored to the material's traits, it comes with options like forced feeding and a hydraulic mesh changer, boosting capacity and optimizing energy consumption. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and superb solid particle quality.
Hard Plastic Granulation Line
This remarkable Machine Line expertly heats and melts a wide range of plastic raw materials, employing a high-speed, rotating cutter to transform the melted plastic into small, uniform particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which ensures more uniform particle size and shape, significantly enhancing the plastic's reprocessing performance.
This efficient Machine Line significantly curtails plastic degradation, yielding superior quality particles. It's an indispensable ally for clients engaged in recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it an incredibly practical choice for granulation recycling, gaining immense popularity within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling stands as a beacon of hope in combating environmental contamination. By transforming plastic waste into reusable material, it substantially mitigates pollution, thus preserving our precious land and water ecosystems.
Resource Conservation: By embracing the recycling and reuse of plastic products, we significantly cut down the dependency on virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: With an unwavering focus on sustainability, governments worldwide are enacting robust policies and regulations to champion and nurture the growth of the plastic recycling sector.
Economic Incentives: In a bid to accelerate industry advancement, some countries are extending generous tax benefits and subsidies to plastic recycling businesses.
3. Market Demand
Enterprise Demand: As environmental consciousness becomes mainstream, a growing number of enterprises are gravitating towards recycled plastics to minimize their ecological impact.
Consumer Preference: A seismic shift towards eco-friendly products is underway, with consumers increasingly willing to pay a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: With relentless innovation, plastic recycling technology is evolving, bolstering efficiency, driving down costs, and enhancing the quality of the output.
Innovative Applications: The introduction of novel materials and processes is paving the way for the use of recycled plastics across diverse sectors, from construction to textiles and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental entities and businesses are forging alliances, committed to advancing the cause of the plastic recycling industry collaboratively.
Standardization: The formulation of international standards is pivotal in elevating the quality of recycled plastics, facilitating their seamless integration and wide acceptance in the global marketplace.
The plastic recycling industry is poised for exponential growth, offering compelling benefits such as pollution reduction and resource conservation. It thrives on robust policy backing and burgeoning market demands. Coupled with technological innovations and enhanced global collaboration, the industry is set to embark on a promising trajectory, heralding a sustainable future.
Q: What is the price of a plastic granulation line?
A: Pricing is inherently variable, contingent upon the desired cleanliness level of the final output and the production capacity specifications. We take pride in recommending the most efficient granulation line tailored to the customer's budgetary constraints for optimal results.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is ideal for my requirements?
A:Single Screw: Boasting a simplistic design and cost-effectiveness, it excels in processing standard plastics (like single-material PP, PE new materials). However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capabilities.
Twin Screw: Known for its exceptional mixing prowess, it's perfect for handling recycled materials, mixed compositions (e.g., PP, PE blends), or modified plastics necessitating additives (such as flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Preferred for applications demanding high throughput and precision (such as premium engineering plastic granulation), albeit with elevated costs and intricate maintenance demands.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, if operating under a constrained budget with single raw materials, a single-screw granulator offers a pragmatic solution.
Q: What is the range of production per hour or day? Is it adjustable?
A: Introducing our Small Granulator, expertly designed to cater to the dynamic needs of startups and small-scale production units. Offering an impressive throughput of 50-200 kg/hour, this granulator is your gateway to efficient recycling with a compact footprint.
Our Medium-Sized Granulator is the powerhouse you need, seamlessly integrating into recycling plants and modified plastic facilities. With a formidable processing capacity of 200-500 kg/h, it stands as a cornerstone for enhanced productivity and reliability.
For those demanding unmatched performance, our Large Granulator is engineered to exceed expectations with its capacity over 500 kg/hour. Equipped to accommodate high-power motors and state-of-the-art automation systems, it delivers peak efficiency for large-scale operations.
Adjustment Method: Tailor the capacity to your specific needs by fine-tuning the screw speed, feeding speed, or mold aperture. This allows for precise control over production output, ensuring optimal performance at every stage.
Q: Is the system capable of managing high humidity, impurities, or a mix of plastics? Are additional processing steps like crushing and cleaning necessary before operation?
A: Certain models can incorporate a pre-drying system, such as a hopper dryer, to handle moisture. However, for high-humidity materials like unwashed recycled bottles, additional pre-treatment steps such as centrifugal dehydration are recommended to ensure optimal performance.
Q: Does the machine accommodate various types of melted plastics? Is there a need to adjust settings when transitioning between different raw materials?
A: The melt index significantly influences material flowability. For instance, LDPE with a melt index (MI) of 10 processes more smoothly compared to HDPE with an MI of 2, allowing for easier transitions and adjustments.
Q: What mechanisms are in place to regulate the uniformity, density, and shape of the granulated particles?
A: Achieve consistent particle uniformity through our intricately designed screw systems, where an enhanced aspect ratio ensures even plasticization. Pair this with precise temperature control for optimal results.
The particle shape is intricately shaped by the chosen cutting method:
Underwater Strip Cutting: Ensures particles are uniform and ideal for high-precision needs, delivering a smooth, consistent finish.
Hot Cutting Grain: Offers high efficiency, though may result in particles with slight burrs, making it suitable for less precision-dependent applications.
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