Soft Plastic Granulation Line
Customers are empowered with the flexibility to choose from two-stage, three-stage, or four-stage machines tailored to their specific production needs. Our expertly crafted design promises exceptional compatibility and superior granulation efficiency. This granulator is exquisitely engineered to excel in recycling dirty waste and producing high-quality scraps. The gear box boasts a high torque design, ensuring low noise levels and smooth operation. An innovative screw design enhances coordination, effectively addressing issues related to particle black spots and color differences. For optimal performance, the machine is equipped with a forced feeding system and a hydraulic mesh changer, improving capacity while conserving power. Furthermore, vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
Experience the cutting-edge technology of our Machine Line, designed to heat and melt a diverse array of plastic raw materials. Utilizing a high-speed rotating cutter, this machine meticulously slices the molten plastic into consistently small and uniform particles. During the cutting process, plastics are rapidly rotated, stirred, and rubbed, ensuring uniformity in size and shape. This process significantly enhances the reprocessing performance of plastics, promising a remarkable improvement in quality and efficiency.
Our Machine Line is expertly engineered to minimize plastic degradation, producing superior quality particles. It's an indispensable tool for clients seeking to recycle PP, PE, and other hard plastic materials. User-friendly and practical, this granulation recycling solution has gained widespread acclaim within the PP, PE recycling sector for its ease of operation and outstanding performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the burgeoning plastic recycling industry
1. Environmental Protection
Reducing Pollution: Through innovative recycling processes, the plastic recycling industry significantly curtails environmental pollution caused by plastic waste, thereby preserving and safeguarding our precious land and water ecosystems.
Resource Conservation: By pioneering the recycling and reuse of plastic products, this industry efficiently diminishes the demand for new virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: As environmental consciousness piques globally, governments are actively introducing policies, regulations, and initiatives to bolster the advancement and expansion of the plastic recycling sector.
Economic Incentives: To further stimulate industry growth, some nations offer lucrative tax benefits and subsidies to plastic recycling enterprises, enhancing their economic viability.
3. Market Demand
Enterprise Demand: The rise in eco-consciousness among enterprises is driving the shift towards using recycled plastics, thus reducing their ecological impact and supporting sustainability goals.
Consumer Preference: The shift towards green living boosts demand for eco-friendly products, with discerning consumers ready to invest more in products featuring recycled materials.
4. Technological Progress
Recycling Technology: The relentless evolution of plastic recycling technology enhances the efficiency, cost-effectiveness, and quality of recycling processes, setting new benchmarks for the industry.
Innovative Applications: Groundbreaking advancements in materials and methodologies have expanded the use of recycled plastics across various sectors, including construction and textiles.
5. Global Trends
International Cooperation: Global alliances are strengthening as environmental groups and businesses collaborate to advance the plastic recycling industry on a worldwide scale.
Standardization: The establishment of international standards elevates the quality of recycled plastics, enhancing their marketability and global circulation.
The plastic recycling industry, with its vast potential and numerous advantages, not only mitigates environmental pollution and preserves resources but also benefits from robust policy support and growing market demand. As technology continues to evolve and international collaboration intensifies, the industry is poised for a promising and luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired clarity of the final material and the production capacity requirements. We can expertly recommend the most cost-effective granulation line configuration tailored to your budget.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which option best suits my needs?
A:Single Screw: Featuring a straightforward design, this cost-efficient option is ideal for processing standard plastics (such as single-material PP, PE new materials), though it lacks adaptability for mixed materials or recycled materials with impurities, offering limited capacity.
Twin Screw: With robust mixing capabilities, it's perfect for handling recycled or mixed materials (like PP, PE blends) or modified plastics requiring additives (such as flame retardants, colorants), ensuring higher output and stability.
Triple Screw: Best suited for applications demanding high output and precision (such as premium engineering plastic granulation), this option is more costly and involves complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; for single raw materials with budget constraints, a single screw granulator serves as a viable alternative.
Q: What is the adjustable production range, hourly or daily?
A: Compact and Efficient: Our Small Granulator, with an impressive capacity ranging from 50 to 200 kg/hour, is ideal for startups or small-scale production operations looking to make a significant impact with minimal investment.
Versatile and Reliable: The Medium-Sized Granulator transforms the recycling landscape with its robust capacity of 200-500 kg/hour, making it a staple in recycling and modified plastic plants across the industry.
Power and Precision: For those demanding large-scale operations, our Large Granulator exceeds expectations with a capacity of over 500 kg/hour, perfectly complemented by a high-power motor and cutting-edge automation systems.
Seamless Adjustability: Tailor your production output effortlessly by fine-tuning the screw speed, feeding speed, or adjusting the mold aperture to meet your specific needs.
Q: Is the system capable of handling high humidity or mixed plastics with impurities? Is pre-processing, such as crushing or cleaning, necessary for materials?
A: While some systems are enhanced with integrated pre-drying solutions like hopper dryers, raw materials with high moisture content, such as unwashed recycled bottles, will benefit from additional pre-treatment measures such as centrifugal dehydration.
Q: Can the equipment adapt to various types of melted plastics? Is recalibration needed when changing raw materials?
A: Materials with a higher melt index exhibit better flowability, making them easier to manage. For instance, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2.
Q: What methods are available to ensure the uniformity, density, and shape of the produced particles?
A: Achieve superior particle uniformity by optimizing screw design, such as increasing the aspect ratio for enhanced plasticization, and maintaining precise temperature control.
The geometry of particles is influenced by the cutting technique applied:
Underwater Strip Cutting: Yields consistent and well-shaped particles, meeting high-precision demands.
Hot Cut Pellets: Offers high efficiency, though some burrs may be present.
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