Introducing the Soft Plastic Granulation Line: a cutting-edge solution designed for the granulation of soft plastics. This state-of-the-art equipment transforms soft plastic waste into valuable granules, optimizing recycling efficiency and enhancing sustainability. Perfect for industries aiming to increase their recycling capabilities and reduce environmental impact.
Our granulation line offers unmatched versatility with options for two-stage, three-stage, and four-stage machines, allowing complete customization to meet precise production demands. The innovative design ensures excellent compatibility and superior granulation quality, making this granulator particularly adept at recycling even the most contaminated waste and generating scrap efficiently. Equipped with a high-torque gearbox, it guarantees low noise and seamless operation. The unique screw design enhances coordination, effectively mitigating issues such as particle black spots and color discrepancies. Tailored to the specific material characteristics, it includes a forced feeding mechanism and a hydraulic mesh changer to boost capacity and conserve energy. Furthermore, its advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, ensuring a steady extrusion process and producing high-quality solid particles.
Discover the Hard Plastic Granulation Line: engineered to meet the rigorous demands of recycling robust plastic materials. This powerful system converts hard plastic waste into consistent granules, aiding in the efficient recycling process and supporting sustainable practices across various industries.
This advanced Machine Line is designed to expertly heat and melt an array of plastic raw materials before employing a high-speed rotating cutter to expertly slice the melted plastic into small, consistently sized particles. Throughout the cutting process, the plastic undergoes rapid rotation, agitation, and friction, resulting in uniformly shaped particles that significantly enhance the reprocessing capabilities of the plastic, leading to superior quality recycled materials.
Our Machine Line minimizes plastic degradation while producing superior-quality particles, making it an invaluable asset for clients focusing on the recycling of PP, PE, and other hard plastic materials. Boasting user-friendly operation, this granulation recycling model is highly practical and has gained immense popularity in the PP, PE recycling sector, setting new standards for efficient and effective plastic waste management.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harness the power of plastic recycling to significantly curb environmental pollution caused by plastic waste, ultimately safeguarding our precious land and water resources.
Resource Conservation: By embracing recycled and reusable plastic products, we can drastically cut down the need for virgin plastics, conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: With a rising global focus on environmental protection, governments are rolling out numerous policies and regulations to bolster the growth and development of the plastic recycling industry.
Economic Incentives: In select countries, governments are offering enticing tax incentives and subsidies to plastic recycling companies, fostering industry growth and innovation.
3. Market Demand
Enterprise Demand: As businesses grow more environmentally conscious, a greater number are pivoting towards recycled plastics to lessen their environmental impact.
Consumer Preference: There is a burgeoning demand for eco-friendly products, with consumers increasingly willing to pay a premium for goods crafted from recycled materials.
4. Technological Progress
Recycling Technology: The ongoing evolution of plastic recycling technology is revolutionizing the recycling process, making it more efficient, economical, and of superior quality.
Innovative Applications: Cutting-edge materials and processes are expanding the horizons of recycled plastics, enabling their use in diverse fields such as building materials, textiles, and more.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and companies are synergizing efforts to collectively advance the plastic recycling industry.
Standardization: The creation of international standards is enhancing the quality of recycled plastics, encouraging their global circulation and use.
The plastic recycling industry boasts tremendous prospects and standout advantages. It not only mitigates environmental pollution and conserves resources but also stands to benefit from substantial policy support and burgeoning market demand. With rapid technological advancements and intensified global cooperation, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness of the final material and the needed production capacity. We offer bespoke consultations to recommend the most efficient granulation line tailored to fit the client's budget.
Q: What sets apart single-screw, twin-screw, and triple-screw granulators? Which option best aligns with my needs?
A:Single Screw: Featuring a straightforward design and low cost, these are ideal for processing standard plastics like single-material PP or PE. However, their ability to handle mixed or impurity-laden recycled materials is limited, along with their processing capacity.
Twin Screw: Boasting strong mixing capabilities, these are suited for recycled and mixed materials, such as PP and PE blends, or modified plastics with additives like flame retardants and colorants, offering enhanced yield and stability.
Triple Screw: These excel in high-output, high-precision scenarios, such as high-end engineering plastic granulation, though they come with a higher cost and complex maintenance needs.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials and working within a budget, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a production range of 50-200 kg/hour, these units are perfect for startups or small-scale production needs.
Our medium-sized granulators boast an impressive throughput of 200-500 kg/h, making them a staple in recycling plants and modified plastic plants. These robust machines are designed for efficient recycling, ensuring optimal performance in medium-scale operations.
Our large granulators, with capacities exceeding 500 kg/hour, are engineered to work seamlessly with high-power motors and advanced automation systems. They are ideal for large-scale industrial operations, providing unparalleled efficiency and productivity.
Our granulators offer versatile capacity adjustment options, allowing fine-tuning through the screw speed, feeding speed, or mold aperture. This flexibility ensures precise control over the production process, catering to diverse industrial requirements.
Q: Can the equipment efficiently process materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for optimal performance?
A: Certain models are compatible with integrated pre-drying systems, like a hopper dryer. However, raw materials with high moisture content, such as unwashed recycled bottles, require additional pre-treatment steps, including centrifugal dehydration, to ensure optimal results.
Q: Is the equipment versatile enough to support processing various types of melted plastics? Are equipment adjustments necessary when changing raw materials?
A: Materials with a higher melt index exhibit greater flowability, simplifying the processing. For instance, LDPE with a melt index of 10 is more easily processed compared to HDPE with a melt index of 2, offering flexibility in material handling.
Q: What methods are available to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity hinges on the screw design, where a larger aspect ratio yields more consistent plasticization, complemented by precise temperature control to maintain consistency.
The shape of the particles is determined by the cutting method:
Underwater strip cutting: Delivers perfectly regular particles, ideal for applications demanding high precision and consistency.
Hot cutting grain: Notably efficient, though the process may introduce some burrs.
Join forces with us for a sustainable and eco-friendly future in plastic recycling, leveraging cutting-edge technology and expertise.
Audited Supplier 
){kind=link}