Soft Plastic Granulation Line
Customers are presented with an array of choices, from two-stage to four-stage machines, perfectly tailored to meet diverse production needs. With an innovative design that ensures exceptional compatibility, this granulator excels in recycling contaminated waste and producing high-quality scraps. Its high-torque gearbox is engineered for low noise and seamless operation, while the unique screw design enhances coordination, effectively minimizing issues like particle black spots and color inconsistencies. To further augment performance, it features forced feeding and a hydraulic mesh changer that boost capacity and optimize energy efficiency. Equipped with both vacuum and conventional exhaust systems, it adeptly removes moisture, exhaust gases, and impurities, ensuring stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into consistently sized, uniform particles. As the plastic is cut, it undergoes rapid rotation, stirring, and rubbing, which refines the size and shape of the particles, significantly enhancing their reprocessing capabilities. This meticulous process ensures that the plastic particles boast superior uniformity and quality.
The Machine Line is an indispensable asset for clients focused on recycling PP, PE, and other hard plastics. It effectively minimizes plastic degradation, yielding better-quality particles. With its user-friendly operation, this practical granulation recycling solution has gained immense popularity in the PP and PE recycling industry. It's an essential tool for those committed to efficient and effective plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry: Unlock the potential of the plastic recycling industry, offering vast opportunities for sustainability and economic growth, while addressing global environmental concerns.
1. Environmental protection: Championing a cleaner, greener future through innovative recycling solutions.
Reducing pollution: Embrace the power of plastic recycling to drastically cut environmental pollution, safeguarding our precious land and water resources for future generations.
Resource conservation: Through recycling, we diminish reliance on virgin plastics and conserve invaluable non-renewable resources like oil, paving the way for a sustainable tomorrow.
2. Policy support: Driven by robust governmental backing to foster industry growth.
Government promotion: As global leaders in environmental protection, governments are rolling out a red carpet of initiatives to bolster the plastic recycling sector with progressive policies and regulations.
Economic incentives: In select countries, governments are providing attractive tax breaks and subsidies to empower plastic recycling enterprises, fueling the industry's momentum.
3. Market demand: Surge in eco-consciousness is reshaping the market landscape.
Enterprise demand: Eco-awareness is soaring, with enterprises showing a clear preference for recycled plastics to minimize their ecological footprint.
Consumer preference: Consumers are increasingly opting for eco-friendly products, willing to invest in items crafted from recycled materials.
4. Technological progress: Cutting-edge advancements redefining recycling processes.
Recycling technology: Discover the forefront of plastic recycling technology, enhancing efficiency, cost-effectiveness, and output quality to unprecedented levels.
Innovative applications: New materials and processes are unlocking a myriad of uses for recycled plastics, spanning sectors from construction to fashion.
5. Global Trends: The world unites in the pursuit of sustainable recycling practices.
International Cooperation: Environmental organizations and businesses are joining forces globally, setting the stage for a vibrant plastic recycling sector.
Standardization: The march towards international standards elevates the quality and global movement of recycled plastics, amplifying their market potential.
The plastic recycling industry harbors immense promise and distinctive benefits. It not only mitigates environmental impact and preserves resources but also thrives under policy support and burgeoning market demand. With relentless technological advancements and bolstered global alliances, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the desired cleanliness of the end material and the production capacity needed. We tailor recommendations to fit your budget, ensuring the most optimal granulation line combination.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: This cost-effective option with a straightforward design is ideal for standard plastics, like pure PP and PE. Its adaptability is restricted with mixed or impure recycled materials, limiting its processing scope.
Twin screw: Offers robust mixing capabilities, perfect for recycled and mixed materials, or additive-requiring modified plastics. A reliable choice for enhanced yield and stability.
Triple screw: Tailored for high-output, precision scenarios such as high-end engineering plastic granulation. While highly effective, it entails greater costs and complex maintenance.
Suggestion: For recycled or modified mixed materials, opt for a twin-screw granulator. For single raw materials on a budget, a single screw granulator offers great value.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Capable of processing 50-200 kg per hour, this versatile machine is the perfect choice for startups or those engaging in small-scale production. Its compact design and efficient performance make it an ideal investment for budding enterprises aiming to make a significant impact in the recycling industry.
Presenting the Medium-Sized Granulator: With a robust capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. It combines efficiency and reliability, making it the go-to choice for operations that demand consistency and quality in output.
Discover the power of the Large Granulator: Designed for heavy-duty applications, this machine boasts a capacity exceeding 500 kg/hour. It requires pairing with a high-power motor and advanced automation systems, ensuring maximum productivity for large-scale operations.
Adjustment Method Unveiled: Our system allows for seamless capacity adjustment through fine-tuning the screw speed, feeding rate, or altering the mold aperture. This flexibility ensures that the granulator adapts effortlessly to your production needs.
Q: Can this innovative system handle high humidity, impurities, or a mix of plastics? Are there specific pre-processing steps required, such as crushing or cleaning of materials?
A: Yes, some of our equipment can integrate with a pre-drying system like a hopper dryer. However, high humidity raw materials, such as unwashed recycled bottles, will benefit from additional pre-treatment steps like centrifugal dehydration to ensure optimal processing.
Q: Does the machine accommodate various types of melted plastics? Is it necessary to modify the equipment settings when transitioning between different raw materials?
A: Indeed, the machine supports a wide range of melted plastics. Generally, materials with a higher melt index possess greater flowability, such as LDPE with an MI of 10, which is easier to process compared to HDPE with an MI of 2. Adjustments may be required for optimal performance.
Q: What methods are employed to control the uniformity, density, and shape of the resulting particles?
A: Achieving uniformity in particles hinges on precision in screw design, where a larger aspect ratio can lead to more uniform plasticization. Temperature control accuracy also plays a pivotal role in maintaining the desired consistency.
The shape of particles is expertly controlled by the cutting method employed:
Underwater Strip Cutting: This method produces regular-shaped particles and is ideal for applications demanding high precision.
Hot Cutting Grain: Known for its high efficiency, though it may produce particles with burrs, it remains a popular choice for many operations.
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