Soft Plastic Granulation Line
Our advanced granulation line offers versatility with options for two-stage, three-stage, and four-stage machines tailored to meet your diverse production needs. Experience unparalleled compatibility and superior granulation efficiency with our unique design, ideally suited for recycling contaminated waste and producing high-quality scraps. The gear box boasts a high-torque design, ensuring low noise and seamless operation. Enjoy improved pellet quality with our specially engineered screw design that addresses particle black spots and color discrepancies. Designed to enhance performance, the system is equipped with a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity and energy savings. Our vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, ensuring stable extrusion and the production of impeccable solid particles.
Hard Plastic Granulation Line
This innovative Machine Line skillfully heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. The cutting process involves rapid rotation, stirring, and friction, resulting in consistently sized and shaped particles that enhance the plastic's reprocessing performance. Maximize efficiency and quality with this cutting-edge technology.
Our machine line is expertly engineered to minimize plastic degradation and produce superior particle quality. An essential tool for clients engaged in recycling PP, PE, and other hard plastic materials, the machine offers user-friendly operation and is a highly effective granulation recycling solution. This practicality and efficiency have propelled its popularity in the PP, PE recycling sector, making it a trusted choice for industry professionals.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling that significantly curtails environmental pollutants arising from plastic waste. This sustainable approach minimizes the detrimental impact on our precious land and water resources.
Resource Conservation: Revolutionize your resource management by recycling and reusing plastic products. This reduces the demand for virgin plastics, conserving invaluable non-renewable resources such as oil.
2. Policy support
Government Promotion: As environmental consciousness soars, governments globally are rolling out myriad policies and regulations. These are crafted to stimulate and support the thriving development of the plastic recycling industry.
Economic Incentives: Many nations offer enticing tax incentives and subsidies to plastic recycling companies. This strategic support is designed to turbocharge industry development.
3. Market demand
Enterprise Demand: The rise in environmental awareness prompts enterprises to lean towards recycled plastics, aiming to shrink their environmental footprint with every product.
Consumer Preference: With a surge in demand for environmentally-friendly products, consumers are eager to invest in premium goods crafted from recycled materials.
4. Technological progress
Recycling Technology: Embrace cutting-edge advancements in plastic recycling technology. These innovations render the recycling process more efficient, cost-effective, and elevate the quality to new heights.
Innovative Applications: Discover the exciting potential of recycled plastics in diverse fields including building materials and textiles, thanks to pioneering developments in new materials and processes.
5. Global Trends
International Cooperation: Witness a global wave of collaboration among environmental organizations and enterprises, all joining forces to propel the growth of the plastic recycling industry.
Standardization: The establishment of international standards acts as a cornerstone to enhance the quality of recycled plastics, promoting their circulation and usage in the global marketplace.
The plastic recycling industry presents boundless opportunities and remarkable advantages. Not only does it mitigate environmental pollution and conserve resources, but it also benefits from robust policy support and burgeoning market demand. As technology continuously evolves and global alliances fortify, the plastic recycling industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the customer's desired cleanliness level of the final material and specific production capacity needs. We can recommend the most effective granulation line configuration that aligns with the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With a simple structure and low cost, it's perfect for processing ordinary plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, as is its processing capacity.
Twin screw: Designed for robust mixing capacity, it's ideal for recycled materials, mixed composites (like PP, PE blends), or modified plastics requiring additives like flame retardants and colorants, offering higher output and stability.
Triple screw: Best suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation. Despite its higher cost and complex maintenance needs, it delivers exceptional results.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the material is singular and budget constraints exist, a single screw granulator offers an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our small granulator, a perfect fit for innovative startups or small-scale operations, offering an impressive output of 50-200 kg/hour. It's your gateway to efficient and cost-effective production!
Our medium-sized granulator is a powerhouse for recycling plants or modified plastic facilities. With a robust capacity of 200-500 kg/h, it ensures you can handle substantial production needs with ease and efficiency.
For those with extensive production demands, our large granulator is the ideal solution. Capable of processing over 500 kg/hour, it seamlessly integrates with high-power motors and advanced automation systems to deliver exceptional performance.
Experience seamless capacity adjustments with our versatile adjustment method. Fine-tune your production efficiency by simply modifying the screw speed, feeding speed, or mold aperture, tailored to your specific needs.
Q: Is your equipment capable of processing high humidity, impurities, or mixed plastics? Are there any preparatory steps required, like crushing and cleaning?
A: Certain equipment models can be equipped with a pre-drying system such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, may necessitate additional pre-treatment processes, including centrifugal dehydration, to ensure optimal results.
Q: Can the equipment accommodate different types of melted plastics? Is there a need for adjustments when switching between various raw materials?
A: The material's melt index plays a crucial role in its flowability. For instance, LDPE with a melt index of 10 offers easier processing compared to HDPE with a melt index of 2, highlighting the importance of understanding material properties.
Q: What strategies are employed to maintain the uniformity, density, and shape of the particles produced?
A: Achieving particle uniformity hinges on the precision of screw design, where a larger aspect ratio ensures more uniform plasticization, complemented by precise temperature control for consistent quality.
The shape of the particles is masterfully determined by the cutting technique:
Underwater strip cutting produces consistently regular particles, ideal for applications demanding high precision.
Hot cutting grain offers remarkable efficiency levels, though it may produce particles with burrs, depending on specific needs.
Join forces with us on the path to a sustainable future in plastic recycling and make a positive impact on the environment today!
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