Soft Plastic Granulation Line
Customers can opt for sophisticated two-stage, three-stage, and four-stage machines tailored to their unique production needs. Our innovative design ensures exceptional compatibility and superior granulation performance. This state-of-the-art granulator excels in recycling contaminated waste and producing quality scraps. Engineered with a high-torque, low-noise gearbox, it guarantees smooth and efficient operation. The specialized screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. To cater to specific material properties, it features a forced feeding system and hydraulic mesh changer, maximizing capacity while optimizing energy efficiency. Moreover, equipped with advanced vacuum and conventional exhaust systems, it proficiently eliminates moisture, exhaust gases, and impurities, ensuring stable extrusion and superior solid particle consistency.
Hard Plastic Granulation Line
This cutting-edge machine line is designed to transform various plastic raw materials into high-quality granules. By heating and melting the plastic, followed by utilizing a high-speed rotary cutter, it achieves precise, uniform particles. During this process, the plastic is subjected to rapid rotation, stirring, and friction, enhancing the uniformity of particle size and shape, thereby boosting the reprocessing capabilities of the plastic significantly.
The machine line is instrumental in reducing plastic degradation and producing superior quality particles, making it an indispensable tool for clients recycling PP, PE, and other hard plastic materials. This user-friendly and highly efficient granulation recycling mode is gaining immense popularity in the PP and PE recycling sectors for its practicality and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Experience the remarkable impact of plastic recycling as it effectively curbs environmental pollution. This essential process significantly minimizes the damage inflicted on our precious land and water resources by plastic waste.
Resource Conservation: Embrace the sustainable future! By recycling and reusing plastic products, we can dramatically reduce the demand for virgin plastics, thereby conserving invaluable non-renewable resources such as oil for generations to come.
2. Policy support
Government Promotion: Witness the global commitment to environmental protection, as governments across the world roll out a plethora of policies and regulations designed to foster and nurture the burgeoning plastic recycling industry.
Economic Incentives: In certain pioneering nations, governments are offering lucrative tax incentives and subsidies to plastic recycling companies, ensuring the unstoppable growth and development of this crucial industry.
3. Market demand
Enterprise Demand: As environmental awareness skyrockets, an increasing number of enterprises are opting for recycled plastics to substantially lower their environmental footprints, driving change at a corporate level.
Consumer Preference: The wave of eco-consciousness has surged, with consumers showing a growing willingness to pay a premium for products crafted from recycled materials, boosting the demand for green products.
4. Technological progress
Recycling Technology: The realm of plastic recycling technology is advancing at an unprecedented pace, rendering the recycling process more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: Discover boundless possibilities as the innovation in new materials and processes paves the way for recycled plastics to find applications in diverse fields, including cutting-edge building materials and textiles.
5. Global Trends
International Cooperation: Join the collaborative efforts of environmental organizations and enterprises across the globe as they unite to jointly advance the development of the plastic recycling industry, paving the way for a sustainable tomorrow.
Standardization: The advent of international standards is revolutionizing the quality of recycled plastics, facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry holds expansive prospects and profound advantages. It not only curtails environmental pollution and conserves precious resources but also flourishes under the robust support from policies and vibrant market demand. With relentless technological advancement and fortified global cooperation, the industry is set to enter an era of unparalleled growth and a luminous future.
Q: What is the price of plastic granulation line?
A: The pricing is tailored to the customer's specific requirements such as the cleanliness level of the final material and the desired production capacity. We are adept at recommending the most cost-effective granulation line combination that aligns perfectly with the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Enjoy the simplicity! With its straightforward structure and affordable cost, the single screw granulator is perfect for processing standard plastics such as PP or PE new materials. Although it has limited adaptability to mixed or impurity-laden recycled materials, it offers economical processing capabilities.
Twin Screw: Unleash the power of robust mixing! Ideal for recycled or mixed materials like PP and PE, or modified plastics requiring additives such as flame retardants and colorants. The twin screw granulator delivers superior output and stability.
Triple Screw: Achieve excellence in high-end applications! Designed for scenarios needing high output and precision, such as engineering plastic granulation. Although the initial cost and maintenance are higher, it offers unmatched performance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is the optimal choice. However, if you're working with single materials and mindful of budget constraints, the single screw granulator is a prudent and economical option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: With a production range of 50-200 kg per hour, it's ideal for startups or small-scale production, offering flexibility and adaptability for budding entrepreneurs.
Medium-Sized Granulator: Designed to process between 200-500 kg/h, this versatile machine is a staple in both recycling plants and modified plastic facilities. It efficiently handles medium-scale granulation demands with precision.
Large Granulator: Engineered to exceed 500 kg/hour, this robust granulator requires the support of a high-power motor and an advanced automation system to seamlessly meet large-scale production needs.
Adjustment Method: Fine-tune the granulation process by effortlessly adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal capacity and consistency in production.
Q: Can the machine effectively process materials with high humidity, impurities, or mixed plastics? Is prior treatment necessary, such as crushing and cleaning, to prepare the materials?
A: Certain models can be equipped with a pre-drying system, like a hopper dryer, for enhanced moisture control. However, excessively humid materials, such as unwashed recycled bottles, may need additional pre-treatment, such as centrifugal dehydration, for optimal processing.
Q: Is the equipment adaptable to different types of melted plastics? Will adjustments be necessary when changing raw materials?
A: Materials with higher melt indexes exhibit superior flowability. For instance, LDPE with an MI of 10 is significantly easier to process compared to HDPE with an MI of 2, allowing for more efficient operations.
Q: How can one achieve precise control over the uniformity, density, and shape of the granulated particles?
A: Achieving uniform particle quality hinges on the intricate screw design, such as a larger aspect ratio that enhances plasticization uniformity, paired with precise temperature control.
The shape of granules is dictated by the cutting technique employed:
Underwater Strip Cutting: Produces regular particles ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though it may introduce burrs, necessitating additional finishing in certain cases.
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