Soft Plastic Granulation Line
Our customers can customize their production capabilities with our versatile machines, offering two-stage, three-stage, and four-stage options to match their specific needs. These machines boast a special design that ensures excellent compatibility and superior granulation results. Perfectly crafted for recycling contaminated waste and producing high-quality scraps, our granulator features a high-torque gearbox designed for low noise and seamless operation. We've included a unique screw design that enhances coordination, minimizing issues such as particle black spots and color disparities. Depending on the material's characteristics, our machines are equipped with forced feeding and a hydraulic mesh changer to optimize capacity and conserve energy. Moreover, our advanced vacuum and conventional exhaust systems proficiently remove moisture, exhaust gases, and impurities, ensuring steady extrusion and the production of solid, high-quality particles.
Hard Plastic Granulation Line
Our Hard Plastic Granulation Line skillfully heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into uniform, small particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape, thereby significantly enhancing the reprocessing capabilities of the plastic.
This machine line is an indispensable asset in reducing plastic degradation while producing superior particles, making it an invaluable ally for clients recycling PP, PE, and other hard plastic materials. Additionally, it offers exceptional ease of operation, making it a highly practical granulation recycling solution that has garnered widespread popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By championing plastic recycling, we significantly decrease the pollution burden on our planet. This proactive measure not only mitigates the environmental hazards posed by plastic waste but also carefully safeguards our precious land and water resources.
Resource Conservation: Engaging in the recycling and reusing of plastic products mitigates the demand for virgin plastics. This thoughtful action directly contributes to conserving non-renewable resources, such as oil, paving the path towards sustainable resource management.
2. Policy Support
Government Promotion: In a bid to elevate global environmental standards, governments worldwide are actively championing environmental protection. They have rolled out a plethora of policies and regulations designed to stimulate and endorse the flourishing development of the plastic recycling industry.
Economic Incentives: In several countries, government initiatives offer enticing tax incentives and subsidies to plastic recycling companies, driving not only industry development but also fostering a culture of sustainable business practices.
3. Market Demand
Enterprise Demand: As awareness regarding environmental protection continues to rise, more enterprises are adopting recycled plastics. This shift effectively reduces their environmental footprint, enhancing their contribution to a greener planet.
Consumer Preference: There's a burgeoning demand for products that are environmentally friendly, with consumers willing to invest more in items crafted from recycled materials, emblematic of a conscious choice for sustainability.
4. Technological Progress
Recycling Technology: Technological strides in plastic recycling are revolutionizing the industry, rendering recycling processes notably more efficient, cost-effective, and yielding superior quality outcomes.
Innovative Applications: With the development of pioneering materials and processes, recycled plastics are finding new avenues in diverse fields such as building materials and textiles, broadening their application and utility.
5. Global Trends
International Cooperation: On a global scale, environmental organizations and enterprises are forging stronger alliances, collectively championing the evolution and expansion of the plastic recycling industry.
Standardization: The creation and implementation of international standards play a pivotal role in enhancing the quality of recycled plastics, facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry boasts extensive prospects and remarkable advantages. It not only effectively diminishes environmental pollution and conserves vital resources but also enjoys robust support from both policy and market fronts. With relentless technological advancements and the bolstering of global cooperation, this industry is poised to embrace a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are committed to providing tailored recommendations for the most impactful granulation line combinations that align with our customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its straightforward structure and cost-effectiveness, the single screw granulator excels in handling ordinary plastics like single material PP and PE new materials. However, it is less adaptable to mixed materials or recycled materials with impurities and has a limited processing capacity.
Twin Screw: Renowned for its robust mixing ability, the twin screw granulator is ideal for processing recycled or mixed materials, such as PP, PE mixed materials, or modified plastics requiring additive integration like flame retardants and colorants. It offers enhanced yield and stability.
Triple Screw: Primarily utilized in high-output and high-precision scenarios, such as high-end engineering plastic granulation, the triple screw granulator, while delivering superior performance, involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opting for a twin-screw granulator is advisable. Conversely, if dealing with single raw materials and budget constraints, a single screw granulator offers an advantageous solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Effortlessly achieve production rates between 50-200 kg/hour, perfect for startups or small-scale operations seeking reliability and efficiency.
Medium sized granulator: Support robust processing demands with capacities of 200-500 kg/h, ideal for recycling plants or modified plastic facilities.
Large granulator: Designed for high-volume operations, handling over 500 kg/hour, necessitating integration with a powerful motor and advanced automation systems.
Adjustment method: Seamlessly adjust capacity by modifying the screw speed, feeding speed, or mold aperture for optimal performance.
Q: Can it handle challenging conditions like high humidity or impurities? Is pre-processing such as crushing and cleaning necessary?
A: Certain systems offer integration with pre-drying solutions like hopper dryers. However, raw materials with high moisture content, such as unwashed recycled bottles, will require additional pre-treatment like centrifugal dehydration.
Q: Does it accommodate various melted plastic types, and is equipment adjustment necessary when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability—LDPE with an MI of 10 processes more easily than HDPE with an MI of 2.
Q: What strategies ensure control over the uniformity, density, and shape of the produced particles?
A: The uniformity is influenced by screw design—larger aspect ratios enhance plasticization uniformity—and precise temperature control.
The particle shape is influenced by the cutting method employed:
Underwater strip cutting: Yields uniformly regular particles, perfect for meeting stringent precision standards;
Hot cutting grain: Offers high efficiency but may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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