Soft Plastic Granulation Line
Customers can select from a versatile range of configurations including two-stage, three-stage, and four-stage machines, tailored to meet specific production requirements. Our uniquely engineered design ensures excellent compatibility and superior granulation performance. This granulator excels at recycling contaminated waste and the production of scraps. Equipped with a high-torque gearbox, it operates with remarkable smoothness and minimal noise. The specially crafted screw design enhances coordination, effectively resolving issues like particle black spots and color inconsistencies. Tailored to different material characteristics, this machine features a forced feeding system and a hydraulic mesh changer to optimize capacity while conserving energy. Moreover, our specialized vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, resulting in stable extrusion processes and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts various plastic raw materials, employing a high-speed rotating cutter to craft the melted plastic into small, uniform particles. As the cutter works, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring the particles are consistently sized and shaped. This process significantly enhances the plastic's reprocessing capabilities, guaranteeing optimal performance.
Our Machine Line is a crucial asset in reducing plastic degradation and producing superior particles, making it an ideal solution for clients focused on recycling PP, PE, and other hard plastics. Praised for its ease of operation and practicality, this efficient granulation recycling model is a standout in the PP and PE recycling industries, earning immense popularity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling plays a pivotal role in dramatically diminishing environmental pollution caused by plastic waste. By recycling, we significantly mitigate harm to our pristine land and water resources.
Resource conservation: Through the recycling and reusing of plastic products, we alleviate the demand for virgin plastics, leading to substantial savings in non-renewable resources such as precious oil.
2. Policy support
Government promotion: Globally, governments are placing an increased emphasis on environmental protection. Numerous policies and regulations have been ushered in to uplift and bolster the burgeoning plastic recycling industry.
Economic incentives: In select nations, governments offer generous tax incentives and subsidies to plastic recycling enterprises, galvanizing further industry growth.
3. Market demand
Enterprise demand: As environmental awareness surges, a growing number of enterprises are gravitating towards recycled plastics to minimize their ecological footprint.
Consumer preference: The appetite for eco-friendly products is on the rise, with consumers more than willing to pay a premium for products crafted from recycled materials.
4. Technological progress
Recycling technology: The frontier of plastic recycling technology is ever-advancing, resulting in a recycling process that is more efficient, cost-effective, and of superior quality.
Innovative applications: With breakthroughs in materials and processes, recycled plastics are now finding innovative applications across various sectors, including building materials and textiles.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and enterprises are fostering collaborations to collectively propel the plastic recycling industry's growth and development.
Standardization: The articulation of international standards serves to elevate the quality of recycled plastics, facilitating their seamless circulation and usage in the global marketplace.
The plastic recycling industry is brimming with potential and remarkable benefits. Not only does it mitigate environmental pollution and conserve vital resources, but it also enjoys substantial support from policy frameworks and market demand. As technology relentlessly advances and global cooperation strengthens, the industry is poised for an even more radiant future.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the customer's desired cleanliness of the final material and the production capacity they require. We are adept at recommending the most effective granulation line configuration tailored to the customer's budgetary preferences.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With its straightforward design and cost-effectiveness, it's ideal for handling ordinary plastics like single-material PP, PE. However, it falls short in processing mixed or impurity-laden recycled materials, with limited capacity.
Twin screw: Known for its robust mixing prowess, it's perfect for processing recycled, mixed materials (e.g., PP, PE mixes) or modified plastics needing additives, delivering higher yield and stability.
Triple screw: Ideal for scenarios demanding high output and precision, such as high-end engineering plastic granulation. While effective, it comes with a heftier price and intricate maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If handling single materials on a budget, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, a compact marvel designed to expertly handle 50-200 kg/hour, perfectly tailored for startups or small-scale production needs. Empower your business with efficiency and versatility!
Our Medium-Sized Granulator delivers exceptional performance, processing 200-500 kg/h, making it a staple in recycling plants and modified plastic factories. Elevate your operations with this reliable powerhouse.
For large-scale production, our Large Granulator processes over 500 kg/hour, expertly paired with a high-power motor and advanced automation system. Experience industrial excellence and productivity.
Adjustment Method: Seamlessly optimize capacity by adjusting screw speed, feeding speed, or mold aperture to meet your production demands and maintain flexibility.
Q: Is it capable of processing materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Many of our systems can integrate a pre-drying system, such as a hopper dryer. However, high humidity materials like unwashed recycled bottles may require additional pre-treatment, such as centrifugal dehydration, for optimal results.
Q: Does the equipment support various types of melted plastics? What adjustments are needed when switching raw materials?
A: Materials with a higher melt index exhibit stronger flowability, which facilitates processing. For example, LDPE with MI=10 is processed more effortlessly than HDPE with MI=2, ensuring smooth transitions.
Q: How can we ensure consistent uniformity, density, and shape of particles?
A: Uniform particle quality is achieved through careful screw design, such as using a larger aspect ratio for more consistent plasticization, coupled with precise temperature control.
The shape of the particles is determined by the cutting method you choose:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision requirements, ensuring top-tier quality.
Hot Cutting Grain: Offers high efficiency with potential for minor burrs, balancing speed and quality.
Join us on a journey towards a sustainable future in plastic recycling. Partner with us to transform challenges into opportunities!
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