Soft Plastic Granulation Line
Our Reliable Waste Plastic Granulator offers customers the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production demands. With a special design ensuring excellent compatibility and superior granulation, this granulator is ideal for recycling dirty waste and producing scrap materials. Featuring a high-torque gearbox for smooth, low-noise operation, and a uniquely engineered screw for enhanced coordination, it effectively minimizes black spots and color discrepancies in granules. Designed with a forced feeding mechanism and a hydraulic mesh changer, it adapts to material characteristics for increased capacity and energy savings. Moreover, our integrated vacuum and conventional exhaust systems efficiently remove moisture, gases, and impurities, guaranteeing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts diverse plastic raw materials, transforming them into small, uniform particles through a high-speed rotating cutter. As the cutting process occurs, plastics are rapidly rotated, stirred, and rubbed, which enhances the uniformity in size and shape of the particles. This process significantly boosts the reprocessing performance of plastics, ensuring high-quality results.
Designed to minimize plastic degradation while producing superior particles, this machine line is an indispensable ally for clients recycling PP, PE, and other hard material plastics. Praised for its user-friendly operation, it stands as a highly effective granulation recycling solution and enjoys immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By transforming plastic waste into valuable resources, recycling plays a pivotal role in diminishing environmental pollution, safeguarding our precious land and water resources from damage.
Resource Conservation: Recycling and reusing plastics significantly cut down the need for virgin plastics, thereby preserving non-renewable resources such as oil, and promoting sustainable growth.
2. Policy Support
Government Promotion: In response to increasing environmental concerns, governments worldwide are launching a series of policies and regulations to foster and elevate the plastic recycling industry.
Economic Incentives: Certain nations offer tax breaks and subsidies to promote recycling enterprises, acting as a catalyst for industry growth and sustainability.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, businesses are progressively opting for recycled plastics to minimize their ecological impact, aligning with corporate sustainability goals.
Consumer Preference: With a rising tide of eco-conscious consumers, the appetite for environmentally-friendly products surges, with many willing to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Progressive advancements in plastic recycling technologies enhance efficiency, reduce costs, and ensure superior quality, revolutionizing the recycling process.
Innovative Applications: Breakthroughs in materials and processing allow recycled plastics to infiltrate diverse sectors, including construction, textiles, and beyond, expanding their application horizon.
5. Global Trends
International Cooperation: A worldwide alliance is forming as environmental bodies and enterprises collaborate to champion the evolution of the plastic recycling industry.
Standardization: Establishing international standards is key to enhancing recycled plastics' quality and facilitating their movement and usage in the global marketplace.
The plastic recycling industry is poised with vast potential and distinct advantages. It not only curtails environmental pollution and conserves resources but also thrives on dual momentum from policy backing and market demands. As technology relentlessly advances and global cooperation intensifies, the industry's future gleams with promise.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and production capacity needs. We are pleased to recommend the most efficient granulation line tailored to your budget constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: With its straightforward design and low cost, the single screw granulator is ideal for processing standard plastics like PP and PE. However, it falls short when handling mixed or impure recycled materials, offering limited processing capabilities.
Twin Screw: Boasting robust mixing capabilities, twin-screw granulators shine in processing recycled or mixed materials, as well as modified plastics with additives like flame retardants. It ensures higher yield and operational stability.
Triple Screw: Primarily utilized for high-output and precision-demanding tasks, such as high-end engineering plastic granulation. It delivers excellence at a premium cost and with intricate maintenance demands.
Suggestion: For recycled or modified mixed materials, consider a twin-screw granulator. For single raw materials on a budget, the single screw granulator remains a commendable option.
Q: What is the production range per hour or day? Are adjustments possible?
A: Small granulator: Capable of processing 50-200 kg/hour, this model is ideal for burgeoning startups or smaller production scales seeking efficiency.
Medium sized granulator: With a capacity of 200-500 kg/h, this versatile model is a staple in most recycling and modified plastic plants, providing optimal performance.
Large granulator: Designed for heavy-duty operations, it processes over 500 kg/hour and pairs seamlessly with a high-power motor and sophisticated automation systems for industrial-scale output.
Adjustment method: Effortlessly modify capacity by tweaking the screw speed, feeding speed, or mold aperture for precision tailoring to your needs.
Q: Can it handle plastics with high humidity, impurities, or mixed compositions? Is preprocessing like crushing and cleaning necessary for the materials?
A: Certain parts of the equipment can incorporate a pre-drying system, like a hopper dryer. However, raw materials with significant moisture content, such as unwashed recycled bottles, will need additional pre-treatment steps like centrifugal dehydration.
Q: Is it capable of supporting different types of melted plastics, and what adjustments are necessary when switching the raw materials?
A: Materials with a higher melt index, for instance, LDPE with an MI of 10, exhibit better flowability and are generally easier to process compared to lower MI materials like HDPE with an MI of 2.
Q: How can the uniformity, density, and shape of the particles be controlled effectively?
A: The uniformity of particles is significantly influenced by the screw design, such as utilizing a larger aspect ratio for more consistent plasticization, coupled with precise temperature control for optimum results.
The particle shape is determined by the cutting method employed:
Underwater strip cutting: Results in uniform, regular particles, perfect for applications demanding high precision.
Hot cutting grain: Offers high efficiency but may result in particles with burrs.
Join us in pioneering a sustainable future in plastic recycling with our innovative solutions.
Audited Supplier 
){kind=link}