Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines tailored to their production needs. Our specialized design guarantees seamless compatibility and superior granulation results. This granulator excels in recycling contaminated waste and producing invaluable scraps. The high-torque gearbox ensures low noise levels and exceptionally smooth operations. A uniquely engineered screw design enhances coordination, significantly mitigating issues of particle black spots and color discrepancies. Tailored to the material's characteristics, it is fitted with forced feeding and a hydraulic mesh changer, boosting capacity and energy efficiency. Additionally, both vacuum and conventional exhaust systems are adept at removing moisture, gases, and impurities, ensuring consistent extrusion and optimal solid particle quality.
Hard Plastic Granulation Line
This cutting-edge Machine Line efficiently heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform, and high-quality particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of uniform size and shape, thereby enhancing the plastic's reprocessing performance and ensuring top-tier quality.
This advanced Machine Line significantly reduces plastic degradation while producing superior quality particles, making it an ideal assistant for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation renders it an exceptionally practical granulation recycling solution, garnering widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Our innovative approach to plastic recycling stands at the forefront of environmental preservation. By transforming plastic waste into reusable materials, we significantly curb environmental pollution, ensuring cleaner land and water resources for future generations.
Resource conservation: Embark on a sustainable journey with us as we revolutionize the way plastics are reused. By decreasing the dependency on virgin plastics, we contribute to conserving precious non-renewable resources like oil, thereby promoting a greener planet.
2. Policy support
Government promotion: The global emphasis on sustainability and environmental consciousness is at an all-time high. Governments are spearheading initiatives and establishing frameworks to bolster the plastic recycling industry, ensuring its growth and evolution.
Economic incentives: Nations worldwide are championing the cause with financial incentives. Tax breaks and subsidies are available to inspire and drive the advancement of the plastic recycling sector, fostering an economically viable and environmentally friendly industry.
3. Market demand
Enterprise demand: With sustainability awareness growing, enterprises are now choosing recycled plastics, not just for their environmental benefits but also for a positive brand image, thus reducing their ecological footprints.
Consumer preference: The shift in consumer preferences towards eco-conscious purchasing is undeniable. There's a growing trend where consumers are willing to invest more in products crafted from recycled materials, leading the market towards sustainable choices.
4. Technological progress
Recycling technology: Embrace the cutting-edge strides in recycling technology. Our advancements make the recycling process more efficient, cost-effective, and elevate the quality standards, paving the way for superior recycled products.
Innovative applications: Breakthroughs in material science are unlocking new avenues for recycled plastics. From robust building materials to stylish textiles, the possibilities are endless, charting new territories for recycled plastics applications.
5. Global Trends
International Cooperation: Unifying the world under the banner of sustainability, global organizations and enterprises are collaborating like never before to propel the plastic recycling industry into a new era of innovation and environmental stewardship.
Standardization: The establishment of universal standards is crucial. It enhances the quality assurance of recycled plastics, facilitating their global exchange and application, thus promoting a coherent and sustainable market.
The plastic recycling industry holds a promising future, offering substantial advantages such as mitigating pollution and resource conservation. With burgeoning policy support and a surging market demand, coupled with technological innovations and global synergy, this industry is poised for a radiant evolution.
Q: What is the price of plastic granulation line?
A: The price is tailored to the cleanliness level of the final material and desired output. We specialize in crafting customized granulation line solutions that perfectly align with the customer's budget, ensuring maximum efficiency and performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its simplicity and cost-effectiveness, this option is ideal for processing standard plastics like PP and PE new materials. While its adaptability to mixed or impurity-laden recycled materials is limited, it remains a reliable choice for straightforward applications.
Twin screw: Renowned for its superior mixing capabilities, this granulator excels in processing recycled and mixed materials, such as PP and PE blends, and modified plastics requiring additives like flame retardants. It's celebrated for its enhanced yield and stability.
Triple screw: Designed for high-output, high-precision needs, particularly in high-end engineering plastic granulation. Although it involves a higher investment and complex maintenance, its unparalleled output justifies the cost for specific advanced applications.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single-material requirements with budget considerations, the single-screw granulator remains a commendable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of achieving 50-200 kg/hour, this is the perfect choice for startups or those engaging in small-scale production, offering flexibility and efficiency.
Medium-sized Granulator: Delivering impressive efficiency, our medium-sized granulators, with a capacity range of 200-500 kg/h, are commonly utilized in recycling and modified plastic plants to maximize productivity and ensure eco-friendly processing.
Large Granulator: For those requiring high-volume processing, our large granulators boast capacities above 500 kg/hour and seamlessly integrate with high-power motors and advanced automation systems for unparalleled performance.
Adjustment Method: Effortlessly fine-tune your production capacity through precision adjustments of screw speed, feeding speed, or mold aperture, allowing for customizable and efficient operations.
Q: Can our system manage high humidity, impurities, or mixed plastics? Are pre-processes such as crushing and cleaning necessary for the materials?
A: While some equipment is compatible with a pre-drying system, like a hopper dryer, it is essential to perform additional pre-treatment, such as centrifugal dehydration, for high humidity raw materials, including unwashed recycled bottles, to ensure optimal efficacy.
Q: Does the system accommodate various melted plastic types? Is equipment adjustment needed when transitioning between raw materials?
A: Indeed, the higher the melt index, the easier the material flows. For example, LDPE with MI=10 offers superior processability compared to HDPE with MI=2, ensuring smooth and adaptable production.
Q: What are the methods to control particle uniformity, density, and shape with precision?
A: The uniformity of particles is intricately linked to the screw design, where a larger aspect ratio can yield more consistent plasticization, coupled with precise temperature control for optimal results.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method produces regular particles, ideal for high-precision applications, ensuring stringent quality standards.
Hot Cutting Grain: This high-efficiency approach may result in burrs but significantly boosts production speed.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our mission to innovate and lead in eco-conscious plastic processing, where every granule counts towards a greener planet.
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