Soft Plastic Granulation Line: Transform your recycling process with our state-of-the-art Soft Plastic Granulation Line. Specifically designed to handle a variety of soft plastic materials, this line promises unparalleled efficiency and precision in transforming waste into high-quality granules, perfect for a wide range of applications.
Customers can select from two-stage, three-stage, and four-stage machines tailored to specific production needs. Our unique design ensures exceptional compatibility and superior granulation. The granulator excels in recycling soiled waste and producing high-grade scraps. The gearbox boasts a high-torque design for quieter, smoother operations. Our special screw design enhances coordination, effectively addressing issues of particle discoloration and inconsistency. Tailored to material characteristics, features such as forced feeding and a hydraulic mesh changer optimize capacity and energy efficiency. Furthermore, advanced vacuum and conventional exhaust systems adeptly remove moisture, gases, and impurities, ensuring a stable extrusion process and exceptional solid particle quality.
Hard Plastic Granulation Line: Elevate your plastic recycling with our premier Hard Plastic Granulation Line, engineered to transform tough plastic materials into consistently superior granules. Ideal for industries seeking robust solutions, it’s your partner in achieving remarkable recycling results.
This Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to achieve small, uniform particles. During this dynamic process, plastic is rapidly rotated, stirred, and rubbed, resulting in particles with enhanced uniformity and improved reprocessing capabilities, setting a new standard in plastic recycling performance.
Our machine line significantly minimizes plastic degradation, yielding superior particles. It's an invaluable asset for clients recycling PP, PE, and other hard plastic materials. With user-friendly operation, this practical granulation recycling mode has gained immense popularity in PP and PE recycling sectors, making it an indispensable tool for efficient and effective recycling practices.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental contamination caused by plastic waste. This remarkable process acts as a guardian for our precious land and water resources, minimizing harm and ensuring a healthier planet for future generations.
Resource Conservation: By embracing the recycling and reusing of plastic products, we can substantially decrease the demand for virgin plastics. This proactive approach conserves invaluable non-renewable resources, such as oil, driving a more sustainable future.
2. Policy Support
Government Promotion: Governments worldwide are championing the cause of environmental protection, introducing a plethora of policies and regulations designed to stimulate and bolster the growth of the plastic recycling industry.
Economic Incentives: In a bid to propel industry development, some nations offer enticing tax incentives and subsidies to plastic recycling enterprises, enhancing the appeal and feasibility of adopting sustainable practices.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics, striving to minimize their ecological impact and contribute positively to the environment.
Consumer Preference: With a heightened demand for eco-friendly products, consumers are demonstrating a willingness to pay a premium for items crafted from recycled materials, driving market growth.
4. Technological Progress
Recycling Technology: The relentless advancement of plastic recycling technology is revolutionizing the process, making it not only more efficient and cost-effective but also enhancing the quality of the end product.
Innovative Applications: The advent of new materials and processes is unlocking a broader spectrum of applications for recycled plastics, spanning industries like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises around the globe are forging stronger alliances, working in unison to advance the thriving plastic recycling industry.
Standardization: The establishment of international standards plays a pivotal role in elevating the quality of recycled plastics, fostering their widespread circulation and use in the global marketplace.
The plastic recycling industry boasts expansive prospects and compelling advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. With continuous technological strides and reinforced global partnerships, the plastic recycling industry is set on a path to a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the customer's desired level of cleanliness in the final material and their required production capacity. We specialize in tailoring the most economically viable granulation line combination, perfectly attuned to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its straightforward design and cost-effectiveness, it is ideal for processing standard plastics (such as single-material PP, PE new materials). However, its adaptability to mixed or impurity-laden recycled materials is limited, offering a modest processing capacity.
Twin Screw: Boasting robust mixing capabilities, this type excels in processing recycled and mixed materials (such as PP, PE blends) or modified plastics requiring additive incorporation (e.g., flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Preferred in settings demanding high output and precision (such as premium engineering plastic granulation), though it comes with higher costs and more intricate maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advisable. For single materials and budget considerations, a single screw granulator remains a reliable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Revolutionize your startup or small-scale production with our compact granulator, efficiently handling 50-200 kg/hour. Perfectly tailored for budding businesses seeking a reliable and economical solution.
Medium Sized Granulator: Experience enhanced productivity in recycling and modified plastic plants with our medium-sized granulator. Boasting an impressive capacity of 200-500 kg/h, it is the preferred choice for industry professionals.
Large Granulator: Unleash the power of productivity with our large granulator, designed for operations demanding high throughput. Capable of processing over 500 kg/hour, it requires integration with a high-power motor and an advanced automation system for optimal performance.
Adjustment Method: Achieve seamless capacity adjustments by fine-tuning the screw speed, regulating the feeding speed, or modifying the mold aperture. Tailor the process to meet your specific requirements with precision.
Q: Can it handle high humidity, impurities, or mixed plastics? Is preprocessing such as crushing and cleaning a necessity for materials?
A: Certain equipment models can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, for raw materials with high humidity, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration are essential.
Q: Does the equipment accommodate different types of melted plastics? Is equipment adjustment necessary when switching between raw materials?
A: Material flowability increases with a higher melt index, making processing easier (e.g., LDPE with MI=10 is more manageable than HDPE with MI=2). This variable greatly affects processing ease and efficiency.
Q: What measures are taken to control the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is influenced by the screw design—larger aspect ratios generally lead to more uniform plasticization—and the precision of temperature control, both critical to producing consistent results.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for applications with high-precision demands.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs, suitable for less demanding applications.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, let's drive innovation and sustainability in the world of plastic recycling, creating a cleaner, greener planet.
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