Soft Plastic Granulation Line
Customers can select from a versatile range of two-stage, three-stage, or four-stage machines tailored to their unique production demands. The innovative design ensures outstanding compatibility and superior granulation performance. Ideal for recycling contaminated waste and processing scraps, the granulator boasts a high-torque gearbox for quiet, seamless operation. A uniquely crafted screw design enhances coordination, significantly reducing particle black spots and color variance. Tailored to the material's nature, it comes with forced feeding and a hydraulic mesh changer, optimizing capacity while conserving energy. Additionally, both vacuum and standard exhaust systems adeptly eliminate moisture, gases, and impurities, securing more stable extrusion and producing exceptionally solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and liquefies a variety of plastic raw materials, employing a high-speed rotating cutter to meticulously slice the molten plastic into small, consistent particles. During this dynamic cutting process, the plastic experiences rapid rotation, blending, and friction, resulting in particles of uniform size and shape. This enhances the plastic's reprocessing capabilities, ensuring superior performance and quality for all your plastic recycling needs.
This Machine Line is an invaluable ally in minimizing plastic degradation and crafting superior particle quality. It's the ultimate partner for clients engaged in recycling PP, PE, and other hard plastic materials. Not only is the machine user-friendly and straightforward to operate, but it also represents a highly practical granulation recycling solution that has garnered immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Promising Future and Competitive Edge of the Plastic Recycling Industry
1. Championing Environmental Protection
Minimizing Pollution: Through innovative plastic recycling, we can significantly decrease the environmental harm caused by plastic waste and mitigate the adverse impact on our precious land and water resources.
Conserving Resources: By embracing the recycling and reuse of plastic products, we effectively diminish the need for virgin plastics, thus safeguarding invaluable non-renewable resources like oil.
2. Benefiting from Policy Support
Government Initiatives: Globally, governments are prioritizing environmental protection, unveiling a plethora of policies and regulations to bolster the thriving plastic recycling industry.
Economic Advantages: In several nations, tax incentives and subsidies are provided to plastic recycling firms, fueling further growth and innovation within the sector.
3. Capturing Market Demand
Corporate Demand: As environmental consciousness rises, a growing number of businesses are opting for recycled plastics to lessen their ecological impact.
Consumer Trends: The appetite for eco-friendly products is surging, with consumers willing to invest more in items crafted from recycled materials.
4. Harnessing Technological Advances
Cutting-Edge Recycling Technology: Continuous leaps in plastic recycling technology are enhancing process efficiency, cost-effectiveness, and product quality.
Innovative Applications: The emergence of new materials and processes is expanding the usage of recycled plastics across diverse industries like construction and textiles.
5. Aligning with Global Trends
Global Collaboration: Environmental organizations and companies across the globe are forging stronger alliances to advance the plastic recycling industry.
Standardization: International standards are pivotal in elevating the quality of recycled plastics, facilitating their global movement and utilization.
The plastic recycling industry boasts vast potential and remarkable benefits. It not only curbs environmental pollution and conserves resources but also thrives on robust policy support and burgeoning market demand. With relentless technological innovations and amplified global cooperation, the industry is poised for a radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing is influenced by the cleanliness level of the final product and desired production capacity. We can recommend the most efficient granulation line tailored to the customer's budgetary needs.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best for my requirements?
A:Single Screw: Known for its simplicity and affordability, it is ideal for ordinary plastics (like single material PP, PE new materials) but struggles with mixed or impure recycled materials, offering limited processing capacity.
Twin Screw: Offers robust mixing ability, tailored for recycled, mixed materials (such as PP, PE mixtures) or modified plastics needing additives (like flame retardants, colorants), with superior output and consistency.
Triple Screw: Perfect for scenarios demanding high output and precision (like advanced engineering plastic granulation), though it comes with a higher cost and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single materials on a budget, a single screw granulator is an excellent option.
Q: What is the adjustable production range per hour or day?
A: Small granulator: Offers a range of 50-200 kg/hour, ideal for startups or small-scale production.
Medium-Sized Granulator: Efficient and versatile, with a capacity ranging from 200-500 kg/h, ideally suited for recycling and modified plastic plants. Experience seamless integration into your production line!
Large Granulator: Capable of handling more than 500 kg/hour, this powerhouse requires a high-power motor and sophisticated automation system, ensuring peak performance and productivity in demanding environments.
Adjustment Method: Fine-tune capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture, allowing for optimal performance and precision.
Q: Can it cope with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required for materials?
A: Certain equipment models can integrate a pre-drying system, such as a hopper dryer. However, high humidity materials, like unwashed recycled bottles, will need further pre-treatment methods like centrifugal dehydration to ensure optimal processing.
Q: Is it compatible with various types of melted plastics? Should equipment adjustments be made when changing raw materials?
A: Materials with a higher melt index, like LDPE with MI=10, offer superior flowability and are easier to process compared to those with a lower melt index, such as HDPE with MI=2, ensuring flexibility and efficiency.
Q: What methods are used to control the uniformity, density, and shape of particles?
A: Particle uniformity is enhanced by our innovative screw design, with a larger aspect ratio promoting consistent plasticization. Precise temperature control further ensures product quality.
The shape of particles is determined by the cutting method utilized:
Underwater Strip Cutting: Delivers consistently regular particles, ideal for applications with high-precision requirements.
Hot Cutting Grain: Offers high efficiency, although some burrs may be present.
Partner with Us for a Sustainable Future in Plastic Recycling: Transform your recycling processes with our state-of-the-art granulators, designed for efficiency and sustainability. Together, let's pave the way for a greener planet!
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