Soft Plastic Granulation Line
Customers can select from a variety of machine configurations, including two-stage, three-stage, and four-stage options, to perfectly match their production needs. This unique design ensures excellent compatibility and superior granulation results. The granulator excels in recycling dirty waste and producing uniform scraps. Gear Box: Engineered for high torque, it delivers low noise and smooth operation. Its special screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer for optimized capacity and energy efficiency. Moreover, its advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particle output.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a diverse range of plastic raw materials. Employing a high-speed rotating cutter, it skillfully transforms the molten plastic into small, uniform particles. Throughout the cutting process, the plastic is rapidly rotated, stirred, and rubbed, resulting in consistently shaped plastic particles that enhance reprocessing performance.
This innovative Machine Line is dedicated to reducing plastic degradation and producing superior quality particles. It is an exceptional asset for clients engaged in recycling PP, PE, and other hard plastic materials. Simple to operate, it offers a highly practical granulation recycling mode and enjoys widespread popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Engaging in plastic recycling significantly mitigates pollution, curbing the adverse effects on land and aquatic ecosystems, while paving the way for sustainable environmental management.
Resource Conservation: By embracing the recycling of plastics, we not only decrease the dependency on virgin materials but also conserve non-renewable resources such as oil, aligning with sustainable development goals.
2. Policy Support
Government Promotion: Globally, governments are prioritizing eco-friendly initiatives, rolling out policies and regulations that bolster the burgeoning plastic recycling sector, fostering a greener future.
Economic Incentives: Certain countries are incentivizing this green sector with tax breaks and subsidies, providing a fertile ground for plastic recycling companies to flourish and innovate.
3. Market Demand
Enterprise Demand: As environmental consciousness escalates, businesses are increasingly opting for recycled plastics to diminish their ecological footprint, setting industry standards for sustainability.
Consumer Preference: With a growing inclination towards sustainable products, consumers are more than willing to invest in items crafted from recycled materials, driving market trends.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in recycling technology are revolutionizing the industry, enhancing efficiency, reducing costs, and improving the quality of recycled products.
Innovative Applications: Breakthroughs in materials science are expanding the horizons for recycled plastics, unleashing potential in diverse fields like construction and fashion.
5. Global Trends
International Cooperation: Collaborative efforts between global environmental organizations and businesses are intensifying, setting the stage for the plastic recycling industry to thrive on a global scale.
Standardization: The creation of international standards is elevating the quality of recycled plastics, promoting their widespread adoption and integration into global trade.
The plastic recycling industry stands as a beacon of environmental hope, offering extensive prospects and unparalleled advantages by curtailing pollution, conserving resources, and enjoying robust support from policy and market demand. As technology continues to evolve and international cooperation strengthens, the industry is poised for an illustrious future.
Q: What is the price of a plastic granulation line?
A: The cost varies according to the purity level of the desired output and the production capacity requirements. We are prepared to recommend the optimal granulation line configuration tailored to the customer's budget and specific needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the ideal choice for my requirements?
A:Single Screw: With a straightforward design and low cost, this granulator is ideal for handling standard plastics (like single material PP, PE new materials). However, it has limited capacity for mixed or recycled materials with impurities.
Twin Screw: Boasting superior mixing capabilities, this is perfect for recycled and hybrid materials (like PP, PE blends) or modified plastics needing additives, offering higher output and reliability.
Triple Screw: Best suited for high-output, precision-demanding contexts (such as premium engineering plastic granulation), though it involves higher costs and complex upkeep.
Suggestion: For recycled or modified mixtures, opt for a twin-screw granulator. If dealing with single materials and budget is a concern, a single screw granulator is a viable choice.
Q: What is the potential production range per hour or day? Is there flexibility to adjust this?
A: Small Granulator: Designed for budding entrepreneurs and small-scale operations, this machine boasts a processing capacity of 50-200 kg/hour, making it an ideal choice for startups or limited production environments.
Medium-Sized Granulator: Engineered for versatility, this granulator handles 200-500 kg/hour. It is a staple in recycling plants and modified plastic facilities, proving its reliability and efficiency in mid-scale operations.
Large Granulator: Optimized for heavy-duty tasks, this powerhouse processes over 500 kg/hour. It requires integration with high-power motors and sophisticated automation systems, making it perfect for large-scale industrial applications.
Adjustment Method: Tailor the production capacity effortlessly by altering the screw speed, feeding speed, or mold aperture, ensuring flexibility and precision in achieving desired outcomes.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there requirements for material pre-processing, such as crushing and cleaning?
A: Certain equipment can be configured with a pre-drying system, like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatments like centrifugal dehydration for optimal performance.
Q: Is the equipment compatible with various types of melted plastics? Are adjustments required when changing raw materials?
A: Materials with a higher melt index exhibit enhanced flowability. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2, indicating the ease of processing.
Q: What are the methods to ensure control over the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles hinges on screw design, such as using a larger aspect ratio for more consistent plasticization, alongside precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular particles suitable for applications demanding high precision.
Hot Cutting Granulation: Offers high efficiency but may result in particles with burrs.
Join Us in Championing a Greener Tomorrow with Innovative Plastic Recycling Solutions!
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