Soft Plastic Granulation Line
Our range of granulation machines offers versatility, allowing customers to select from two-stage, three-stage, and four-stage configurations that cater to diverse production needs. Ingeniously crafted for optimal compatibility and superior granulation, these machines are the ideal solution for recycling contaminated waste and producing high-quality scraps. Featuring a high torque design, our gearboxes ensure low noise and smooth operation. The uniquely designed screw enhances coordination, significantly reducing particle black spots and color discrepancies. Tailored to the specific characteristics of materials, our machines are equipped with a forced feeding mechanism and hydraulic mesh changer, maximizing capacity while conserving energy. Moreover, our vacuum and conventional exhaust systems effectively expel moisture, gases, and impurities, guaranteeing stable extrusion and the production of premium solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is engineered to heat and melt a variety of plastic raw materials. It utilizes a high-speed rotating cutter to transform the melted plastic into small, consistent particles. During the cutting phase, plastics are rapidly rotated, stirred, and rubbed, ensuring uniformity in particle size and shape. This process significantly enhances the reprocessing capabilities of the plastic, offering superior performance and consistency.
Our Machine Line offers a remarkable solution to mitigate plastic degradation and produce high-quality particles. It is an invaluable asset for clients seeking efficient recycling of PP, PE, and other hard material plastics. With its user-friendly operation, it embodies a practical and popular granulation recycling mode, establishing itself as a staple in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through the groundbreaking process of plastic recycling, we can significantly diminish the environmental pollution inflicted by plastic waste, thereby safeguarding our precious land and water resources.
Resource conservation: By recycling and giving new life to plastic products, we are able to decrease the reliance on virgin plastics, thus conserving vital non-renewable resources like oil.
2. Policy support
Government promotion: Across the globe, governments are prioritizing environmental protection by introducing a slew of policies and regulations designed to invigorate and support the burgeoning plastic recycling industry.
Economic incentives: In a bid to further accelerate industry growth, some governments offer enticing tax incentives and subsidies to companies engaged in plastic recycling.
3. Market demand
Enterprise demand: With the rising tide of environmental consciousness, a growing number of enterprises are opting for recycled plastics to minimize their environmental impact.
Consumer preference: The market for eco-friendly products is booming, with consumers eager to invest in products that incorporate recycled materials, even at a premium.
4. Technological progress
Recycling technology: Advancements in plastic recycling technology are revolutionizing the recycling process, making it more efficient, cost-effective, and yielding higher quality results.
Innovative applications: The innovation of new materials and processes is expanding the horizon of recycled plastics, facilitating their use in diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging stronger alliances to collectively foster the growth of the plastic recycling industry.
Standardization: The creation of international standards is enhancing the quality of recycled plastics, thereby boosting their global market circulation and usability.
The plastic recycling industry holds immense potential and distinct advantages. It not only aids in curbing environmental pollution and conserving resources but also enjoys robust policy support and surging market demand. With relentless technological advancements and enhanced global collaboration, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by factors like the purity level of the final material and the desired production capacity. We specialize in recommending the most efficient granulation line configurations tailored to your budget and requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Designed with a straightforward structure and low cost, it's ideal for processing standard plastics like single material PP or PE. However, it has limited adaptability for mixed or impurity-laden recycled materials, with restricted processing capacity.
Twin screw: Known for its robust mixing capabilities, it's perfect for recycled materials, mixed materials like PP/PE, or modified plastics requiring additives like flame retardants or colorants. It offers enhanced yield and operational stability.
Triple screw: Tailored for high-output and precision-demanding scenarios such as high-end engineering plastic granulation. While it offers superior performance, it comes with higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. Conversely, for single material applications on a budget, a single screw granulator provides an economical yet effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, a perfect choice for budding entrepreneurs and small-scale operations! With a processing capability of 50-200 kg per hour, this compact powerhouse is tailored to elevate your startup or boutique production needs.
Our Medium-Sized Granulator is a popular choice among established recycling and modified plastic facilities. Offering a robust throughput of 200-500 kg per hour, it seamlessly integrates into your production line, maximizing efficiency and output.
For industrial-scale operations, our Large Granulator is your go-to solution, boasting a capacity of over 500 kg per hour! This colossus, when paired with a high-power motor and state-of-the-art automation systems, transforms your granulation process into a paragon of productivity.
Fine-tune your production with precision using our versatile adjustment methods. Whether it's altering the screw speed, modulating the feed rate, or customizing the mold aperture, our system empowers you to achieve optimal capacity control.
Q: Can the machine handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing or cleaning required for materials?
A: Select equipment configurations include integrated pre-drying systems, such as a hopper dryer. However, materials with high moisture content, like unwashed recycled bottles, necessitate additional pre-treatment, such as centrifugal dehydration, for optimal processing.
Q: Does the equipment accommodate various melted plastic types? Are adjustments needed when switching raw materials?
A: Processing is easier with higher melt indices, thanks to increased material flowability. For instance, LDPE with an MI of 10 presents fewer challenges than HDPE with an MI of 2, ensuring seamless raw material transitions.
Q: What methods ensure control over particle uniformity, density, and shape?
A: Achieving particle uniformity is a testament to our exceptional screw design, where a larger aspect ratio ensures consistent plasticization. Additionally, precision in temperature control plays a crucial role in maintaining particle uniformity.
The shape of your particles is contingent upon the cutting technique employed:
Underwater Strip Cutting: Delivers regular particles ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, yet may produce particles with burrs.
Join forces with us as we pioneer a sustainable future in plastic recycling! Together, we can make a lasting impact.
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