Soft Plastic Granulation Line: The Ultimate Efficient Solution
Customers have the luxury of customizing their granulation experience by choosing from two-stage, three-stage, or four-stage machines, tailored to meet specific production demands. Ingeniously designed for outstanding compatibility and superior granulation, this machine is a perfect fit for recycling contaminated waste and scrap production. It boasts a high-torque gearbox engineered for minimal noise and smooth operation, while its unique screw design ensures impeccable coordination, significantly reducing issues with particle black spots and color discrepancies. Depending on the material characteristics, the system is enhanced with forced feeding and a hydraulic mesh changer to bolster capacity and optimize power efficiency. Additionally, both vacuum and conventional exhaust systems are adept at efficiently eliminating moisture, exhaust gases, and impurities, guaranteeing stable extrusion and exceptional solid particle quality.
Hard Plastic Granulation Line: Reliable and Robust Solutions for Tough Materials
This sophisticated Machine Line is engineered to heat and melt an array of plastic raw materials, utilizing a high-speed rotating cutter to meticulously cut the melted plastic into small, uniform particles. The cutting process involves rapid rotation, stirring, and friction, ensuring that the size and shape of each plastic particle is consistently uniform, thereby enhancing the plastic's reprocessing performance to remarkable levels.
The Machine Line excels in minimizing plastic degradation and producing superior particles, making it an indispensable tool for clients engaged in recycling hard plastic materials such as PP and PE. Besides its ease of operation, this practical granulation recycling mode has gained tremendous popularity in the PP and PE recycling domains, setting new benchmarks for recycling efficacy and convenience.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling as it effectively diminishes environmental pollution caused by plastic waste, shielding our precious land and water resources from harm.
Resource Conservation: By recycling and reusing plastic products, we can substantially cut down the demand for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: As nations globally intensify their focus on environmental preservation, they have rolled out a plethora of policies and regulations to bolster and nurture the growth of the plastic recycling industry.
Economic Incentives: In certain countries, governments offer enticing tax incentives and subsidies to plastic recycling companies, further propelling industry advancements.
3. Market Demand
Enterprise Demand: With growing environmental consciousness, a burgeoning number of companies are opting for recycled plastics to minimize their ecological footprint.
Consumer Preference: The allure of eco-friendly products is on the rise, with consumers eager to invest in items crafted from recycled materials, even at a premium.
4. Technological Progress
Recycling Technology: The relentless march of plastic recycling technology ensures the recycling process is now more efficient, cost-effective, and yields superior quality results.
Innovative Applications: The advent of groundbreaking materials and processes unlocks new vistas for the use of recycled plastics across diverse sectors, such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are fostering stronger alliances to collectively champion the evolution of the plastic recycling industry.
Standardization: The formulation of international standards serves to elevate the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry boasts vast prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also thrives on the dual momentum of policy backing and market demand. With unwavering technological advancement and enhanced global collaboration, the plastic recycling industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the desired cleanliness of the final material and the production capacity. We will adeptly recommend the most effective granulation line tailored to your budgetary constraints.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is the best fit for my requirements?
A:Single Screw: Featuring a straightforward design and low cost, it's ideal for processing standard plastics (e.g., single-material PP, PE new materials) but struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Boasting robust mixing prowess, it's suited for recycled or mixed materials (e.g., PP, PE mixtures) or modified plastics needing additive integration (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Perfect for high-output, precision-demanding scenarios (e.g., high-end engineering plastic granulation), albeit at a higher cost and with more complex maintenance.
Suggestion: If materials are recycled or mixed modified, a twin-screw granulator is advisable. For single materials on a budget, a single-screw granulator remains an excellent option.
Q: What is the granulator's hourly or daily production range? Is it adjustable?
A: Small Granulator: Delivers 50-200 kg/hour, perfect for startups or small-scale production needs.
Medium-Sized Granulator: Delve into the Efficient World of Plastic Recycling with our Granulators Handling 200-500 kg/h. Perfectly designed for recycling plants or modified plastic operations, these machines effortlessly streamline your production process.
Large Granulator: Unleash the Power of High-Capacity Processing with Granulators Exceeding 500 kg/hour. These robust machines are engineered for precision, complete with high-power motors and seamless automation systems to revolutionize your workflow.
Adjustment Method: Achieve Optimal Performance and Flexibility by Tailoring Your Granulation Process. Adjust capacity seamlessly via screw speed, feeding pace, or mold aperture to align with your specific production needs.
Q: Can the machine adeptly handle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning essential?
A: Certain models are equipped with advanced pre-drying systems like hopper dryers. However, for raw materials with high moisture content—such as unwashed recycled bottles—additional pre-treatment like centrifugal dehydration is recommended to ensure optimal performance.
Q: Is there support for diverse types of melted plastics? Must the equipment be adjusted amid switching raw materials?
A: Material flowability increases with the melt index; for example, LDPE with a melt index (MI) of 10 processes more effortlessly than HDPE with an MI of 2, ensuring adaptability across diverse materials.
Q: How is the uniformity, density, and shape of granules controlled to meet diverse production specifications?
A: The precision of particle uniformity hinges on screw design—an increased aspect ratio enhances plasticization uniformity—paired with meticulous temperature management for consistent results.
The cutting method dictates particle shape:
Underwater Strip Cutting: This technique guarantees regular particles, tailored for high-precision applications where consistency is paramount.
Hot Cutting Grain: This method offers high efficiency, although it may result in burrs, suitable for processes where maximum throughput is prioritized.
Partner with Us for a Brilliant and Sustainable Future in Plastic Recycling
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