Soft Plastic Granulation Line
We proudly present our versatile granulation solutions, tailored to meet diverse production needs with two-stage, three-stage, and four-stage machines. Our specially-crafted design ensures exceptional compatibility and superior granulation results. This granulator is the perfect choice for recycling contaminated waste and shaping scraps into high-quality products. Experience the advanced high-torque designed gear box for whisper-quiet, seamless operation. Our innovative screw design ensures flawless coordination, effectively minimizing particle black spots and color discrepancies. Depending on the material characteristics, our machine is equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving power. Moreover, our state-of-the-art vacuum and conventional exhaust systems adeptly remove moisture, exhaust gases, and impurities, guaranteeing stable extrusion and immaculate solid particles.
Hard Plastic Granulation Line
Introducing a transformative solution for hard plastic granulation! This dynamic machine line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to craft small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently shaped particles that significantly enhance reprocessing performance. Discover unparalleled uniformity and quality in every batch.
Our state-of-the-art machine line is the ideal ally in minimizing plastic degradation and achieving superior particle production. It's the ultimate solution for clients recycling PP, PE, and other hard plastic materials. With user-friendly operation, this efficient granulation recycling mode stands out for its practicality and has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Through plastic recycling, we significantly diminish environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources from potential harm.
Resource Conservation: By recycling and reusing plastic products, the industry's demand for virgin plastics dwindles, leading to the conservation of non-renewable resources such as oil, vital for future generations.
2. Policy Support
Government Promotion: Governments globally are placing a spotlight on environmental protection, introducing a suite of policies and regulations designed to encourage and bolster the flourishing plastic recycling industry.
Economic Incentives: In numerous countries, government bodies extend tax breaks and subsidies to innovative plastic recycling companies, fueling their growth and market expansion.
3. Market Demand
Enterprise Demand: As environmental awareness rises, a growing number of enterprises pivot towards using recycled plastics to minimize their environmental footprint and enhance corporate responsibility.
Consumer Preference: The appetite for environmentally friendly products is burgeoning, with consumers willing to pay a premium for goods crafted from recycled materials, aligning purchase choices with ecological values.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology have streamlined processes, enhancing efficiency and cost-effectiveness while ensuring superior quality.
Innovative Applications: The emergence of cutting-edge materials and processes broadens the application scope for recycled plastics, spanning diverse fields such as construction materials and textiles, catalyzing industry growth.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are joining forces to mutually advance the plastic recycling industry, fostering a collaborative growth environment.
Standardization: The formulation of international standards elevates the quality of recycled plastics, promoting their seamless integration and utilization in the global marketplace.
The plastic recycling industry is poised for remarkable growth and unrivaled advantages, not only curbing environmental pollution and conserving resources but also receiving robust support from both policy frameworks and market demand. With relentless technological innovations and reinforced global collaborations, the industry is set to embrace an even brighter future.
Q: What is the price of a plastic granulation line?
A: The pricing varies according to the desired cleanliness level of the final material and the targeted production capacity. We are delighted to recommend the most effective granulation line tailored to your budget, ensuring exceptional value and performance.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best for my requirements?
A:Single Screw: Featuring a simple structure and low cost, these are ideal for processing standard plastics like single material PP or PE new materials. However, they exhibit limited adaptability to mixed or impurity-laden recycled materials, resulting in constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, these are perfect for handling recycled or mixed materials, such as PP and PE blends, or for processing modified plastics requiring additives like flame retardants or colorants, offering higher yield and stability.
Triple Screw: Typically deployed for high output and precision tasks, such as high-end engineering plastic granulation, though they entail higher costs and complex maintenance.
Suggestion: For recycled or modified mixed materials, a twin-screw granulator is recommended; for single materials with budget constraints, a single screw granulator presents an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for budding entrepreneurs or small-scale operations, this machine boasts a production capacity of 50-200 kg per hour.
Medium-Sized Granulator: Ideal for recycling facilities or modified plastic manufacturing, with a capacity range of 200-500 kg per hour.
Large Granulator: Designed for heavy-duty operations, offering over 500 kg per hour, compatible with high-power motors and advanced automation systems.
Adjustment Method: Easily tailor the capacity of this versatile machine by altering screw speed, feeding speed, or mold aperture.
Q: Is this equipment equipped to manage high humidity, impurities, or diverse plastic types? Must materials undergo pre-treatment like crushing or cleaning?
A: For optimal efficiency, some units are compatible with integrated pre-drying systems such as hopper dryers. However, materials with high moisture levels, like unwashed recycled bottles, necessitate additional pre-treatment steps, including centrifugal dehydration.
Q: Can it accommodate a variety of melted plastics? Are equipment adjustments required when changing raw materials?
A: Material flowability is influenced by melt index. For instance, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2.
Q: What techniques ensure particle uniformity, density, and shape precision?
A: Particle uniformity is primarily determined by the screw design, where a larger aspect ratio enhances plasticization uniformity, along with precise temperature control.
The method of cutting defines particle shape:
Underwater Strip Cutting: Delivers regular particle shapes ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though particles may present with minor burrs.
Join Forces with Us for a Greener Future in Plastic Recycling
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