Soft Plastic Granulation Line: Experience the ultimate in flexible plastic management with our Soft Plastic Granulation Line. Designed with precision and innovation, this line is tailored to seamlessly handle soft plastic waste, ensuring efficient and effective granulation every time.
Explore versatile solutions with our granulation machines, available in two-stage, three-stage, or four-stage configurations to perfectly align with your production demands. Our ingeniously crafted design ensures exceptional compatibility and superior granulation results. Ideal for recycling dirty waste and creating scraps, our granulator excels with its high-torque, low-noise gearbox for smooth, reliable operation. The innovative screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Adaptable to material characteristics, it includes a forceful feeding system and hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, delivering consistently stable extrusion and top-quality solid particles.
Hard Plastic Granulation Line: Master the art of hard plastic recycling with our sophisticated Hard Plastic Granulation Line. This powerhouse system is engineered to tackle tough plastics, transforming waste into valuable resources with remarkable efficiency.
Our cutting-edge Machine Line revolutionizes the process by heating and melting various plastic raw materials, using a high-speed rotating cutter to achieve precision cuts of uniform plastic particles. This dynamic process involves rapid rotation, stirring, and rubbing, resulting in remarkably consistent particle size and shape, while significantly enhancing the plastic's reprocessing performance.
Discover the machine line that revolutionizes plastic recycling by minimizing degradation and producing superior quality particles. Perfect for recycling PP, PE, and other hard materials, this machine is not only a practical solution but also a customer favorite in the PP, PE recycling industry. Its user-friendly operation makes it an indispensable ally in sustainable plastic management.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The magic of plastic recycling lies in its ability to significantly curb the environmental havoc wreaked by plastic waste. It serves as a guardian for our precious land and water resources, minimizing their damage and ensuring a cleaner, greener planet.
Resource Conservation: By embracing the recycling and reuse of plastic products, we actively reduce the dependency on virgin plastics, safeguarding non-renewable resources like oil and paving the way for a sustainable future.
2. Policy Support
Government Promotion: Witness the global wave of governmental dedication towards environmental stewardship. As nations rally to introduce robust policies and regulations, they ignite a powerful momentum, driving the flourishing development of the plastic recycling industry.
Economic Incentives: In a bid to catapult industry growth, several countries offer irresistible tax incentives and subsidies to plastic recycling companies, further bolstering their expansion and contribution to sustainability.
3. Market Demand
Enterprise Demand: With a burgeoning consciousness towards environmental wellbeing, enterprises are increasingly opting for recycled plastics to shrink their ecological footprint and champion sustainability.
Consumer Preference: The market is witnessing a surge in demand for eco-friendly products. Consumers are willing to invest a premium in products that proudly feature recycled materials, embodying their commitment to a sustainable lifestyle.
4. Technological Progress
Recycling Technology: Behold the cutting-edge advancements in plastic recycling technology that are revolutionizing the industry. These innovations make the recycling process remarkably efficient, cost-effective, and yield superior quality.
Innovative Applications: The horizon for recycled plastics is expanding with groundbreaking materials and processes. They now find their place in diverse fields, ranging from resilient building materials to innovative textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging stronger alliances, propelling the shared vision of advancing the plastic recycling industry to new heights.
Standardization: The establishment of international standards elevates the quality of recycled plastics, ensuring their seamless circulation and adoption in the global marketplace.
The plastic recycling industry stands on the threshold of vast potential and immense benefits. It not only combats environmental challenges and conserves resources but thrives under the dual impetus of policy backing and market appetite. As technology relentlessly advances and global partnerships strengthen, the plastic recycling industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: The price is intricately linked to the desired cleanliness level of the final material and the specified production capacity. We are adept at recommending the most effective granulation line configuration tailored to the customer's budgetary framework.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This option boasts a straightforward design and is cost-effective, ideal for handling straightforward plastics like single material PP, PE. However, it struggles with mixed or impure recycled materials, offering limited processing prowess.
Twin Screw: Known for robust mixing capabilities, it excels in processing recycled or mixed materials such as PP, PE blends, or modified plastics enriched with additives like flame retardants or colorants, delivering superior yield and stability.
Triple Screw: This powerhouse is tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation. While it delivers exceptional results, it comes with a higher cost and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, if dealing with single raw materials and a tighter budget, a single screw granulator serves as a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Boasting a processing capability of 50-200 kg/hour, this model is ideal for startups or smaller-scale production facilities aiming to make a significant impact.
Medium-sized granulator: With a robust capacity of 200-500 kg/h, this versatile machine is a staple in both recycling plants and modified plastic facilities, providing enhanced efficiency.
Large granulator: For handling above 500 kg/hour, this powerhouse requires integration with high-power motors and advanced automation systems, catering to large-scale operations.
Adjustment method: Seamlessly tailor your production capacity by tweaking screw speed, feeding speed, or mold aperture, ensuring optimal performance.
Q: Can it manage high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for the materials?
A: Certain equipment features an integrated pre-drying system, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Does it accommodate various melted plastic types? Is equipment adjustment necessary when switching raw materials?
A: The higher the melt index, the more fluid the material becomes (e.g., LDPE with MI=10 is more manageable than HDPE with MI=2), simplifying processing.
Q: How can you control the uniformity, density, and shape of the particles produced?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio leads to superior plasticization uniformity, complemented by precise temperature control.
The particle shape is determined by the chosen cutting method:
Underwater strip cutting: Provides regular particles, ideal for high-precision needs;
Hot cutting grain: Offers high efficiency, though it may result in burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, let's transform the plastic recycling landscape into a beacon of sustainability and innovation.
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