Soft Plastic Granulation Line
Customers are empowered to select from a range of two-stage, three-stage, or four-stage machines, tailored to meet specific production needs. Our innovative design ensures seamless compatibility and enhanced granulation efficiency. The granulator excels in recycling contaminated waste and efficiently processing scraps. It features a gear box crafted for high torque output, ensuring low noise levels and smooth operation. The special screw design enhances coordination, reducing issues like particle black spots and color discrepancies. Equipped with a forced feeding system and a hydraulic mesh changer, it optimizes capacity while conserving energy. The advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, ensuring stable extrusion for superior solid particle production.
Hard Plastic Granulation Line
Our cutting-edge Machine Line efficiently heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to slice the melted plastic into small, uniform particles. During this sophisticated cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and perfectly shaped particles. This process significantly enhances the reprocessing capabilities of the plastic, ensuring top-notch quality.
This advanced machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, making it an invaluable asset for recycling PP, PE, and other hard material plastics. Furthermore, the machine boasts user-friendly operation, epitomizing a highly practical granulation recycling solution. Its popularity in the PP and PE recycling domain is a testament to its effectiveness and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling is a powerful step towards drastically reducing environmental pollution caused by plastic waste. This practice plays a crucial role in significantly minimizing damage to our precious land and water resources.
Resource Conservation: Through the innovative recycling and reutilization of plastic products, there is a notable reduction in the demand for virgin plastics. This initiative not only helps in conserving non-renewable resources such as oil but also promotes sustainability.
2. Policy Support
Government Promotion: In a bid to foster environmental conservation, governments globally are laying significant emphasis on environmental protection. This focus is reflected in the diverse policies and regulations they have rolled out to encourage and bolster the plastic recycling industry's growth.
Economic Incentives: Nations are recognizing the value of plastic recycling by offering economic incentives. Some governments provide substantial tax incentives and subsidies to the industry, further fueling its development and sustainability.
3. Market Demand
Enterprise Demand: As awareness about environmental protection surges, a growing number of enterprises are opting for recycled plastics. This shift is driven by their aim to diminish their ecological footprint and operate sustainably.
Consumer Preference: Today's consumers are more environmentally conscious than ever. There is a rising demand for eco-friendly products, and consumers are increasingly willing to pay a premium for products that incorporate recycled materials, thus supporting sustainable practices.
4. Technological Progress
Recycling Technology: The landscape of plastic recycling is rapidly evolving. Advances in technology are not only streamlining processes but also making recycling more cost-effective and enhancing the quality of the output.
Innovative Applications: The emergence of novel materials and advanced processes has broadened the application spectrum of recycled plastics. They are being utilized across diverse fields, including construction materials, textiles, and more.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging strong partnerships. These collaborations aim to collectively spearhead the growth and development of the plastic recycling industry.
Standardization: The establishment and adoption of international standards are pivotal in enhancing the quality of recycled plastics. This move facilitates their circulation and boosts their usage in the global marketplace.
The plastic recycling industry stands on the brink of a promising future. Its expansive prospects and notable advantages lie in its ability to reduce environmental pollution, conserve resources, and gain traction from both policy support and market demand. With relentless technological progress and fortified global cooperation, this industry is poised for a spectacular evolution.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the required production capacity. We specialize in recommending the most effective and budget-friendly granulation line combinations tailored to your specific needs and financial plans.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my needs?
A:Single Screw: Featuring a straightforward design and low cost, single screw granulators are ideal for handling standard plastics such as single material PP and PE new materials. However, they might face challenges with mixed or reclaimed materials containing impurities, limiting their processing capabilities.
Twin Screw: Known for their robust mixing ability, twin-screw granulators excel in processing recycled and mixed materials like PP and PE blends. They also handle modified plastics with additives efficiently, boasting superior yield and stability.
Triple Screw: Triple screw granulators are perfect for high-output and precision-demanding scenarios, like high-end engineering plastic granulation. While they offer excellent performance, they come with higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If you’re working with single raw materials and have budget constraints, a single screw granulator is a smart choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, a mighty machine tailored for startups or small-scale operations, offering a production capacity of 50-200 kg/hour. Perfectly suited for budding entrepreneurs seeking efficiency in every granule!
Our Medium-Sized Granulator, boasting a capacity of 200-500 kg/h, is the trusted workhorse commonly found in bustling recycling plants and innovative modified plastic facilities. Unleash reliable performance and scalability at your fingertips!
Meet the powerhouse: the Large Granulator, expertly designed for output surpassing 500 kg/hour. This robust machine requires a high-power motor and cutting-edge automation system, setting the standard in large-scale production environments.
Adjustment method: Seamlessly adjust your production capacity by fine-tuning the screw speed, feeding speed, or modifying the mold aperture to meet your specific production requirements.
Q: Can the equipment efficiently manage high humidity, impurities, or mixed plastics? Is pre-treatment like crushing and cleaning necessary for the materials?
A: Select equipment with integrated pre-drying systems, such as a hopper dryer, to streamline your process. Note that high humidity raw materials, for instance, unwashed recycled bottles, require additional pre-treatment like centrifugal dehydration to achieve optimal results.
Q: Is versatile handling of different types of melted plastics supported? Are equipment adjustments needed when switching between raw materials?
A: Materials with a higher melt index offer superior flowability, making them easier to process. For example, LDPE with an MI=10 is more manageable than HDPE with MI=2, ensuring adaptable and efficient operations.
Q: What are the methods to control particle uniformity, density, and shape in production?
A: Achieving particle uniformity relies on a sophisticated screw design, such as an increased aspect ratio for enhanced plasticization, alongside precise temperature control for consistent results.
The particle shape is expertly controlled by the chosen cutting method:
Underwater strip cutting: Delivers regular, precision-crafted particles ideal for high-precision applications.
Hot cutting grain: Offers high efficiency for large volumes, although burrs may occur.
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