Soft Plastic Granulation Line
Discover the ultimate versatility with our cutting-edge Soft Plastic Granulation Line. Tailored to perfection, customers have the luxury of selecting from two-stage, three-stage, or four-stage machines to meet their unique production demands. Our exceptional design ensures seamless compatibility and superior granulation. Perfectly engineered for recycling dirty waste and fabricating scraps, this granulator is a game-changer. The high-torque gearbox is crafted for low noise and smooth operation, while our specialized screw design enhances coordination to resolve particle black spots and color discrepancies. Designed with precision, it features forced feeding and a hydraulic mesh changer that boost capacity while conserving energy. Elevate your output with our vacuum and conventional exhaust systems, expertly removing moisture, exhaust gases, and impurities to guarantee stable extrusion and solid particles of unmatched quality.
Hard Plastic Granulation Line
Introducing our revolutionary Machine Line, designed to heat and melt a variety of plastic raw materials effortlessly. Equipped with a high-speed rotating cutter, this machine adeptly transforms melted plastic into small, uniform particles. Throughout this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing. This not only results in more consistent size and shape of the plastic particles but also significantly enhances the plastic's reprocessing capabilities.
Our advanced Machine Line is an essential tool in mitigating plastic degradation, ensuring the production of superior quality particles. A steadfast ally in recycling PP, PE, and other hard plastic materials, it has been embraced by clients for its simplicity and practicality in granulation recycling. The machine's user-friendly design makes it an indispensable asset in the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By harnessing the power of plastic recycling, we can drastically cut down on the environmental pollutants caused by plastic waste, ensuring minimal harm to our precious land and water resources.
Resource Conservation: Through innovative recycling and strategic reuse of plastic products, we can decrease the need for virgin plastics, conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: As environmental protection becomes a global priority, various governments are actively crafting and implementing policies to encourage the thriving development of the plastic recycling industry.
Economic Incentives: To bolster industry growth, some governments offer enticing tax breaks and subsidies to companies engaged in plastic recycling.
3. Market Demand
Enterprise Demand: With the rising wave of environmental consciousness, numerous enterprises are proudly opting for recycled plastics to diminish their ecological footprint.
Consumer Preference: In today's market, there's a booming demand for eco-friendly products, with consumers eager to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The field of plastic recycling technology is rapidly evolving, achieving new heights in efficiency, cost-effectiveness, and quality.
Innovative Applications: The introduction of groundbreaking materials and processes is expanding the use of recycled plastics across diverse fields, including construction and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and businesses are uniting to advance the progress of the plastic recycling industry.
Standardization: The creation of international standards is crucial for enhancing the quality of recycled plastics, facilitating their use and circulation in the global marketplace.
The plastic recycling industry presents vast opportunities and immense benefits. It not only mitigates environmental pollution and conserves resources but is also propelled by supportive policies and growing market demand. As technology advances and global partnerships strengthen, the future of the plastic recycling industry looks exceedingly promising.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level needed for the final material and the desired production capacity. We can tailor a granulation line recommendation that aligns perfectly with the customer's budget while ensuring efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: These are ideal for basic applications, offering a straightforward structure and cost-effective solution for processing standard plastics like single material PP and PE. However, their adaptability to mixed or impure recycled materials is limited.
Twin Screw: Boasting robust mixing capabilities, these are perfect for handling recycled and mixed materials, or modified plastics with additives. They promise higher output and stability.
Triple Screw: Designed for scenarios demanding high precision and output, like high-end engineering plastic granulation. They come with a higher cost and more complex maintenance.
Suggestion: For recycled or modified mixed materials, a twin-screw granulator is recommended. On a budget with single raw material needs? A single-screw granulator remains a smart choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: With a remarkable capacity of 50-200 kg/hour, this machine is the perfect choice for startups or small-scale production units seeking efficiency and reliability.
Medium sized granulator: Built to handle 200-500 kg/h, this robust machine is a staple in recycling plants or modified plastic plants, ensuring consistent performance and versatility.
Large granulator: Designed for outputs exceeding 500 kg/hour, this powerhouse requires a compatible high-power motor and advanced automation system to maximize production capabilities.
Adjustment method: Fine-tune your production efficiency with ease by adjusting variables such as screw speed, feeding speed, or mold aperture for optimal capacity adjustment.
Q: Can this machine effectively manage high humidity, impurities, or mixed plastics? Are preliminary processes like crushing and cleaning necessary?
A: Certain equipment can seamlessly integrate a pre-drying system (such as a hopper dryer). However, highly humid materials, like unwashed recycled bottles, will need additional pre-treatment processes such as centrifugal dehydration for optimal results.
Q: Is this equipment compatible with various types of melted plastics? Will I need to make adjustments to the equipment when alternating raw materials?
A: Materials with a higher melt index exhibit greater flowability, making them easier to process. For instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2.
Q: What methods are available to control the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity is reliant on sophisticated screw design—where a larger aspect ratio can result in more uniform plasticization—and precise temperature control for optimal processing.
The particle shape is intricately shaped by the cutting method:
Underwater strip cutting: Produces regular particles, ideal for applications demanding high precision.
Hot cutting grain: Delivers high efficiency, though it may introduce minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in our commitment to a greener planet as we innovate solutions for sustainable plastic recycling. Together, we can drive impactful change.
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