Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to specific production requirements. The innovative design ensures exceptional compatibility and superior granulation results. This granulator is particularly adept at recycling dirty waste and transforming scraps. Featuring a high torque design, the gear box offers low noise and seamless operation. The specially engineered screw enhances coordination, mitigating issues such as particle black spots and color discrepancies. Tailored to the material's characteristics, it comes equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and reducing power consumption. Furthermore, the inclusion of vacuum and conventional exhaust systems efficiently eliminates moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line is designed to heat and melt a diverse range of plastic raw materials. Utilizing a high-speed rotating cutter, it efficiently transforms the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in particles with consistent size and shape. This enhances the plastic's reprocessing capabilities, ensuring high-quality outcomes for subsequent applications.
This Machine Line is a pivotal asset in minimizing plastic degradation while producing superior particles. It's an indispensable tool for clients focused on recycling PP, PE, and other hard material plastics. Furthermore, this machine is user-friendly and represents a highly practical granulation recycling solution, enjoying widespread popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly diminishes the environmental impact posed by plastic waste, while simultaneously safeguarding our precious land and water resources, ensuring a healthier planet for future generations.
Resource Conservation: Through the innovative recycling and reuse of plastic products, we can curtail the demand for virgin plastics, thereby conserving invaluable non-renewable resources such as oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are increasingly prioritizing environmental protection, introducing a plethora of policies and regulations aimed at encouraging and nurturing the flourishing plastic recycling industry.
Economic Incentives: In numerous countries, governmental bodies extend attractive tax incentives and substantial subsidies to plastic recycling enterprises, further catalyzing the industry's development.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a growing number of enterprises are choosing recycled plastics to minimize their ecological impact, setting a trend of responsible production.
Consumer Preference: There's a noticeable surge in the demand for eco-friendly products, with consumers willing to invest more in items that incorporate recycled materials, reflecting a shift towards sustainable living.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is revolutionizing the recycling process, making it more efficient, cost-effective, and delivering superior quality outputs.
Innovative Applications: The pioneering development of novel materials and processes is broadening the horizons for recycled plastics, enabling their use in diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are forging robust partnerships, collectively propelling the plastic recycling industry's growth on an international scale.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their widespread adoption and circulation in the global market.
The plastic recycling industry presents a wealth of opportunities and formidable advantages. It not only plays a crucial role in mitigating environmental pollution and conserving resources but also benefits from robust policy support and burgeoning market demand. As technology continues to break new ground and global cooperation strengthens, the plastic recycling industry is poised for a luminous and prosperous future.
Q: What is the price of the plastic granulation line?
A: The price is contingent upon the customer's desired cleanliness level of the final material and the required production capacity. We are pleased to recommend the most effective granulation line combination tailored to the customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Exhibits a simple structure and cost-efficiency, ideal for processing standard plastics like PP and PE. However, it shows limited adaptability to mixed or impure recycled materials, with constrained processing capacity.
Twin Screw: Features robust mixing capabilities, perfect for handling recycled or mixed materials, as well as modified plastics needing additives like flame retardants or colorants, offering higher yield and stability.
Triple Screw: Designed for applications demanding high output and precision, such as high-end engineering plastic granulation. It boasts superior performance but comes with complex maintenance and higher costs.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single raw materials on a budget, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Efficient small granulator: Perfectly engineered to deliver a processing range of 50-200 kg/hour, making it the ideal choice for startups or businesses operating on a small scale. Experience the power of compact efficiency.
Versatile medium-sized granulator: With a capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. It's your reliable partner for mid-range production needs.
Robust large granulator: Designed for operations exceeding 500 kg/hour, this powerhouse requires a high-power motor and advanced automation systems to meet the demands of large-scale production environments.
Precision adjustment method: Fine-tune capacity by adjusting the screw speed, feeding speed, or mold aperture for optimal performance. Adaptability is key to meeting your unique production requirements.
Q: Is your equipment capable of handling high humidity, impurities, or mixed plastics? Are there any processing requirements, such as crushing and cleaning, for the materials?
A: Certain equipment models can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, will need additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing conditions.
Q: Is the equipment adaptable to various types of melted plastics? Will adjustments be necessary when changing raw material types?
A: Materials with higher melt indices offer improved flowability; for instance, LDPE with MI=10 is processed more easily compared to HDPE with MI=2. Understanding these differences is crucial for achieving seamless transitions.
Q: What methods are in place to regulate the uniformity, density, and shape of the granulated particles?
A: The uniformity of granules is largely influenced by the screw design, where a larger aspect ratio leads to more consistent plasticization. Additionally, precise temperature control plays a vital role in maintaining uniformity.
The configuration of particle shape relies on the cutting method employed:
Underwater strip cutting delivers regular particles, suitable for applications demanding high precision.
Hot cutting grain technique offers high efficiency, although it may result in particles with burrs, impacting smoothness.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling: Let's create sustainable solutions together and lead the way in efficient recycling initiatives.
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