Soft Plastic Granulation Line
Customers can select from an impressive range of two-stage, three-stage, or four-stage machines, tailored precisely to meet your production requisites. Our distinctive design ensures exceptional compatibility and superior granulation quality. This granulator is ideally suited for recycling not only dirty waste but also efficiently handling scrap materials. The gearbox boasts a high-torque design for whisper-quiet operation and smoother performance. Our special screw configuration ensures optimal coordination, thereby significantly reducing issues like black spots and color discrepancies in the granulated particles. Tailored to the material's characteristics, it features a forceful feeding mechanism and a hydraulic mesh changer, maximizing capacity while conserving energy. Moreover, the inclusion of both vacuum and conventional exhaust systems effectively eliminates moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and superior solid particle formation.
Hard Plastic Granulation Line
This advanced Machine Line seamlessly heats and melts a variety of plastic raw materials, then utilizes a high-speed rotating cutter to deftly slice the melted plastic into consistently small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, thorough stirring, and gentle rubbing, resulting in more uniformly shaped and sized plastic particles. This enhancement significantly boosts the reprocessing performance of the plastic, ensuring it meets even the most stringent quality standards.
The Machine Line is a game-changer for reducing plastic degradation and producing superior quality particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Additionally, its user-friendly operation makes it an exceptionally practical granulation recycling solution, enjoying widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, a pivotal force in mitigating the environmental harm caused by plastic waste. This eco-friendly approach significantly lessens pollution, safeguarding our precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, we can significantly cut down the demand for virgin plastics. This efficient process conserves invaluable non-renewable resources like oil, leading us towards a more sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection. They've launched various policies and regulations to vigorously encourage and bolster the burgeoning plastic recycling industry.
Economic Incentives: In select nations, the government rolls out attractive tax incentives and subsidies for plastic recycling companies, further fueling the industry's rapid development.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, a surge of enterprises are opting for recycled plastics to significantly reduce their ecological footprint and align with sustainable practices.
Consumer Preference: The modern consumer is now more inclined to invest in eco-friendly products. There's a noticeable trend where people are willing to pay a premium for items crafted from recycled materials, a testament to their growing environmental commitment.
4. Technological Progress
Recycling Technology: The field of plastic recycling technology is on an exhilarating upward trajectory. Innovations are making the recycling process swifter, more cost-effective, and yielding superior quality results.
Innovative Applications: The emergence of cutting-edge materials and processes has broadened the horizons for recycled plastics, making them suitable for diverse applications, including construction materials and textiles.
5. Global Trends
International Cooperation: Around the world, environmental organizations and enterprises are forging strong alliances. Together, they passionately advance the plastic recycling industry, setting the stage for global progress.
Standardization: The establishment of international standards plays a crucial role in elevating the quality of recycled plastics. This ensures their seamless integration and use across global markets, fostering a robust circulation.
The plastic recycling industry is brimming with potential and unparalleled benefits. It not only curbs environmental pollution and conserves resources but also thrives under the dual impetus of policy support and market demand. With relentless technological advancements and strengthened global collaboration, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: The price varies based on the desired cleanliness level of the final material and the production capacity required. We are committed to recommending the most efficient granulation line combination that aligns with the customer's budgetary preferences.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This option boasts a simple structure and low cost, making it ideal for processing standard plastics such as new PP and PE materials. However, its adaptability is limited when dealing with mixed materials or recycled materials with impurities, resulting in a restricted processing capacity.
Twin Screw: With robust mixing capabilities, the twin-screw is adept at processing recycled materials, mixed materials, or modified plastics requiring additive integration like flame retardants and colorants, offering higher yield and stability.
Triple Screw: Perfect for high-output and high-precision scenarios such as high-end engineering plastic granulation. While offering exceptional precision, its cost is substantial, and maintenance is more complex.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget constraints exist, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly crafted for startups or small-scale production, this machine boasts a capacity range of 50-200 kg/hour.
Medium-Sized Granulator: Ideal for bustling recycling or modified plastic plants, this robust machine provides an impressive output of 200-500 kg/h.
Large Granulator: Engineered to exceed expectations with a capacity above 500 kg/hour, it necessitates pairing with high-power motors and advanced automation systems.
Adjustment Method: Seamlessly tailor your production capacity through precise adjustments in screw speed, feeding speed, or mold aperture.
Q: Can this machine efficiently process materials with high humidity, impurities, or mixed plastics? Are there any necessary pre-processing steps like crushing or cleaning required?
A: Certain equipment configurations include integration with pre-drying systems, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, demand additional pre-treatments like centrifugal dehydration.
Q: Is the machine compatible with different types of melted plastics? Are equipment adjustments required when changing raw materials?
A: Materials with a higher melt index present stronger flowability, making them easier to process. For example, LDPE with MI=10 is more manageable than HDPE with MI=2.
Q: What measures ensure control over the uniformity, density, and shape of plastic particles?
A: Particle uniformity is governed by the sophisticated screw design, such as larger aspect ratios delivering uniform plasticization, along with precise temperature control.
The method of cutting dictates the particle shape:
Underwater Strip Cutting: Yields regular particles, perfect for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency but may produce particles with burrs.
Join Forces with Us in Crafting a Sustainable Future for Plastic Recycling.
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