Soft Plastic Granulation Line
Customers have the flexibility to choose between two-stage, three-stage, and four-stage machines tailored to their production needs. Our unique design ensures superior compatibility and enhanced granulation performance. This granulator excels in recycling soiled waste and producing scrap materials. Key features include a high-torque gear box for low noise and smooth operation, along with a specially crafted screw design that addresses issues of particle black spots and color discrepancies. Equipped with a forced feeding system and hydraulic mesh changer, the machine optimizes capacity and energy efficiency. Our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particle quality.
Hard Plastic Granulation Line
The machine line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotary cutter to transform the molten plastic into small, consistent particles. This cutting-edge process involves rapid rotation, stirring, and friction, ensuring the plastic particles achieve a uniform size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
This machine line is instrumental in minimizing plastic degradation while producing high-quality particles, serving as an invaluable tool for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it a highly practical choice in the granulation recycling sector, earning widespread acclaim in PP and PE recycling applications.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of recycling! By recycling plastics, we significantly curb the pollution generated by plastic waste, safeguarding our precious land and water ecosystems for generations to come.
Resource Conservation: Recycling plastic is a strategic move in conserving our planet's dwindling resources. By reusing plastics, we cut down the need for new, virgin plastics and preserve vital non-renewable resources like oil.
2. Policy support
Government Promotion: Globally, governments are prioritizing environmental protection through a suite of policies and regulations designed to bolster the burgeoning plastic recycling industry.
Economic Incentives: In many nations, the government sweetens the deal for recycling companies with tax breaks and subsidies, fueling growth and innovation within the industry.
3. Market demand
Enterprise Demand: As global consciousness around environmental issues rises, businesses are increasingly opting for recycled plastics, reinforcing their commitment to sustainability.
Consumer Preference: Eco-friendly products are in demand! Consumers are more than willing to invest a little extra for products that champion recycled materials, driving market trends.
4. Technological progress
Recycling Technology: The forefront of recycling features cutting-edge technology that enhances efficiency, reduces costs, and elevates the quality of the recycling process, setting new industry standards.
Innovative Applications: Breakthroughs in materials and processes have expanded the horizons for recycled plastics, integrating them into diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A united front! Organizations and enterprises around the globe are joining forces to advance the plastic recycling industry, creating a robust network of collaboration.
Standardization: The formulation of international standards is pivotal in elevating recycled plastic quality, facilitating its seamless circulation and usage across global markets.
The plastic recycling industry is on the brink of a golden era, boasting vast prospects and key advantages. From slashing pollution and conserving resources to enjoying policy boosts and market demand, this sector is driving forward. Coupled with relentless technological advancement and global partnerships, the future shines brightly for plastic recycling!
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and the desired production capacity. We provide customized granulation line solutions tailored to the client's budget, ensuring optimal efficiency and cost-effectiveness.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Designed with simplicity and affordability in mind, ideal for processing standard plastics (like PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials and lower processing capacity.
Twin screw: Featuring robust mixing capabilities, this is perfect for handling recycled, mixed materials (e.g., PP, PE blends) and modified plastics with additives (e.g., flame retardants, colorants), delivering superior yield and consistency.
Triple screw: When high output and precision are paramount (e.g., high-end engineering plastic granulation), the triple screw is unmatched, though it demands a higher investment and involves complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. Conversely, when dealing with single materials and on a budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Effortlessly process materials at a rate of 50-200 kg/hour, perfect for startups or small-scale production ventures aiming for efficiency and precision.
Medium sized granulator: With a robust capacity of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic facilities, ensuring reliable performance for diverse industrial needs.
Large granulator: Designed for heavy-duty operations, this granulator processes over 500 kg/hour and is equipped with high-power motors and advanced automation systems for optimal productivity.
Adjustment method: Flexibly adjust capacity through variations in screw speed, feeding speed, or mold aperture, providing tailored solutions for diverse production demands.
Q: Can the equipment manage high humidity, impurities, or mixed plastics? Are pre-processing steps necessary, such as crushing and cleaning?
A: Certain systems can integrate pre-drying solutions like a hopper dryer; however, materials with high humidity, such as unwashed recycled bottles, might require additional pre-treatment methods like centrifugal dehydration.
Q: Is the equipment versatile with various melted plastic types? Are adjustments needed when switching raw materials?
A: Materials with a higher melt index, like LDPE with MI=10, exhibit greater flowability and are thus more manageable for processing than materials like HDPE with MI=2.
Q: What methods ensure control over particle uniformity, density, and shape?
A: The uniformity of particles is influenced by the screw design, where a larger aspect ratio enhances plasticization uniformity, alongside precise temperature regulation.
Particle shape is dictated by the cutting method employed:
Underwater strip cutting: Produces regular particles ideal for high-precision applications, ensuring consistency and quality.
Hot cutting grain: Offers high efficiency with potential for burrs, suitable for less critical applications.
Join Us in Pioneering a Greener Tomorrow with Innovative Plastic Recycling Solutions
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