Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines, perfectly tailored to meet production needs. Our special design guarantees exceptional compatibility and superior granulation results. This granulator excels in recycling dirty waste and efficiently producing scraps. It features a high-torque gearbox for low noise and smooth, seamless operation. The uniquely engineered screw design ensures optimal coordination, effectively addressing particle black spots and color differences. Enhanced with forced feeding and a hydraulic mesh changer, it optimizes capacity and power efficiency. Moreover, both vacuum and conventional exhaust systems expertly remove moisture, exhaust gases, and impurities, ensuring consistent extrusion and outstanding quality solid particles.
Hard Plastic Granulation Line
This Machine Line skillfully heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into uniformly sized, small particles. Throughout the cutting process, the plastic is rapidly rotated, stirred, and rubbed, enhancing the uniformity of the particle size and shape while significantly boosting the plastic's reprocessing performance.
The Machine Line effectively reduces plastic degradation and produces high-quality particles, proving to be an excellent assistant for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling mode have garnered immense popularity in the PP and PE recycling field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a greener future by significantly curbing the environmental pollution caused by plastic waste. Through efficient plastic recycling, the harmful impact on land and water resources is minimized, fostering a healthier planet.
Resource Conservation: Unlock the potential of recycling by reducing reliance on virgin plastics. By reusing plastic products, we conserve non-renewable resources like oil, paving the way for a sustainable tomorrow.
2. Policy Support
Government Promotion: With an ever-growing commitment to environmental preservation, governments globally are rolling out numerous policies and regulations to bolster the plastic recycling industry, providing a solid foundation for its growth.
Economic Incentives: In numerous countries, governments are fueling the industry's growth through tax breaks and subsidies, making it financially attractive for companies to dive into plastic recycling.
3. Market Demand
Enterprise Demand: As awareness of environmental issues soars, enterprises are increasingly opting for recycled plastics to shrink their ecological footprint, promoting a circular economy.
Consumer Preference: A surge in demand for eco-friendly products is evident as consumers are not only willing but eager to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Embark on a journey of innovation as advancements in recycling technology enhance the efficiency, cost-effectiveness, and quality of processes, making sustainable practices more accessible than ever.
Innovative Applications: Break new ground with the development of novel materials and processes, extending the use of recycled plastics to diverse sectors such as construction and textiles, propelling the industry to new heights.
5. Global Trends
International Cooperation: Strengthening bonds globally, environmental organizations and enterprises are joining forces to drive forward the development of the plastic recycling sector, ushering in collaborative innovation.
Standardization: The establishment of international standards is crucial in enhancing the quality, circulation, and widespread adoption of recycled plastics in global markets, ensuring consistency and reliability.
The plastic recycling industry boasts vast potential and remarkable advantages, playing a pivotal role in reducing environmental harm and conserving resources. With robust policy backing and burgeoning market demand, coupled with relentless technological advancements and growing global cooperation, the industry's future shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final product and required production capacity. We tailor our recommendations to align with the customer's budget, ensuring they receive the most efficient granulation line that meets their needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which should I choose?
A:Single Screw: Featuring a straightforward design and affordability, this option is ideal for processing standard plastics like single material PP and PE. However, it offers limited adaptability for mixed or impurity-laden recycled materials and has a constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, this type excels in handling recycled and mixed materials or modified plastics requiring additives. It delivers superior yield and stability, making it a versatile choice.
Triple Screw: Perfect for scenarios demanding high output and precision, such as advanced engineering plastic granulation. While offering exceptional performance, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. Conversely, if working with single materials and budget constraints, the single screw granulator remains a viable option.
Q: What is the production range per hour or day, and is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg per hour, this choice caters to startups or small-scale production needs, offering flexibility and efficiency in output.
Medium-Sized Granulator: Designed to process between 200 and 500 kg/h, these granulators are the backbone of recycling plants and modified plastic facilities. Their efficient size makes them a preferred choice for operations aiming to balance productivity with manageable machine size.
Large Granulator: Capable of processing over 500 kg/hour, these robust machines are engineered to pair seamlessly with high-power motors and advanced automation systems. Ideal for large-scale operations, they ensure efficiency and high output for demanding recycling tasks.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding speed, or choosing the right mold aperture. This flexibility ensures your operations are optimized for various processing needs.
Q: Can the equipment effectively manage high humidity levels, impurities, or a mix of different plastics? Are there specific processing requirements, such as crushing or cleaning, for the materials?
A: Certain models come equipped to integrate with pre-drying systems, like a hopper dryer. However, when dealing with highly humid raw materials, such as unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration may be necessary to ensure optimal performance.
Q: Is this equipment versatile enough to handle different types of melted plastics? Are adjustments needed when alternating between various raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, making them easier to process. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2, allowing for smoother operations.
Q: What techniques are used to ensure the uniformity, density, and precise shape of the plastic particles during processing?
A: The uniformity of particles is heavily influenced by the screw design; for example, a larger aspect ratio leads to more consistent plasticization. Additionally, maintaining precise temperature control is crucial for achieving desired results.
The shape and quality of the particles are determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles ideal for applications requiring high precision, ensuring consistent and reliable outcomes.
Hot Cutting Grain: Offers high efficiency in production, though it may result in particles with slight burrs that need consideration based on application needs.
Partner with Us: Embrace a sustainable future in plastic recycling with our innovative solutions. Together, we can transform the landscape of recycling with efficiency and responsibility.
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