Soft Plastic Granulation Line
For those seeking tailored solutions, our versatile machines offer two-stage, three-stage, and four-stage options, carefully designed to adapt to your production needs. With a unique construction, our granulators promise seamless compatibility and enhanced granulation efficiency. Perfectly engineered for recycling dirty waste and producing scrap, these machines come equipped with a high-torque, low-noise gearbox, ensuring smooth and quiet operation. Our specially crafted screw design enhances coordination, effectively tackling issues like particle black spots and color discrepancies. Tailored to the material characteristics, the system includes a forced feeding mechanism and hydraulic mesh changer, optimizing capacity, and achieving energy savings. Moreover, our advanced vacuum and conventional exhaust systems adeptly expel moisture, exhaust gas, and impurities, guaranteeing consistent extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a wide array of plastic raw materials. Following this, a high-speed rotating cutter transforms the molten plastic into small, consistently uniform particles. During this precise cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape while significantly enhancing the plastic's reprocessing capabilities.
Our advanced machine line is a crucial asset in minimizing plastic degradation while producing superior quality particles, making it an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical recycling granulation mode have garnered significant popularity in the PP, PE recycling sector. The machine stands out as an efficient, easy-to-use solution, perfect for enhancing your recycling processes.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Booming Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The plastic recycling process plays a pivotal role in significantly diminishing environmental pollution caused by plastic waste. It is instrumental in safeguarding both our land and precious water resources from the detrimental effects of plastic contamination.
Resource Conservation: By actively recycling and reusing plastic products, we can substantially curtail the demand for virgin plastics. This, in turn, helps conserve non-renewable resources like oil, ensuring a more sustainable future.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental protection more than ever. They've introduced a plethora of policies and regulations designed to spur and foster the thriving plastic recycling industry.
Economic Incentives: In a bid to bolster industry growth, some countries offer attractive tax incentives and subsidies to companies in the plastic recycling sector, further encouraging industry development.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of businesses are opting for recycled plastics to minimize their ecological impact and strengthen their commitment to sustainability.
Consumer Preference: Consumers are progressively leaning towards eco-friendly products, demonstrating a willingness to spend more on items made from recycled materials, reflecting their values and environmental concerns.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and delivering superior quality outcomes.
Innovative Applications: The creation of new materials and processes is opening doors to a myriad of applications for recycled plastics in various industries such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and companies are joining hands to mutually advance the flourishing development of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, thereby facilitating their circulation and adoption in the global marketplace.
The plastic recycling industry is poised for expansive growth and holds significant advantages. It not only mitigates environmental pollution and conserves vital resources but also enjoys enthusiastic support from policy frameworks and market demand. As technology continues to evolve and global partnerships strengthen, the plastic recycling industry is set to embark on a promising and luminous future.
Q: What is the price of a plastic granulation line?
A: The pricing of a plastic granulation line is contingent on the desired cleanliness level of the final material and specific production capacity requirements of the customer. We specialize in recommending the most effective granulation line setup tailored to the customer's budget range and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my needs?
A:Single Screw: Featuring a simple structure and low cost, single screw granulators are ideal for processing standard plastics (such as single-material PP, PE new materials). However, they exhibit limitations in handling mixed or recycled materials with impurities and have restricted processing capacities.
Twin Screw: With a robust mixing capacity, twin-screw granulators are adept at processing recycled and mixed materials (like PP, PE composites) or modified plastics requiring additive incorporation (such as flame retardants, colorants), delivering higher yields and stability.
Triple Screw: These granulators are preferred in high-output and high-precision scenarios (such as high-end engineering plastic granulation), although they come with elevated costs and complex maintenance requirements.
Suggestion: For processing recycled or mixed modified materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget-constrained, a single screw granulator presents a viable option.
Q: What is the production range on an hourly or daily basis? Is it adjustable?
A: Introducing our Small Granulator: A premier choice for startups or small-scale production ventures, boasting a processing capacity of 50-200 kg per hour. This compact powerhouse is designed to provide efficient and reliable plastic granulation, tailored to meet the demands of emerging businesses.
Meet the Medium-Sized Granulator: A staple in recycling plants and modified plastic facilities, this machine processes 200-500 kg per hour. Its robust design ensures optimal performance and seamless integration into existing workflows, making it a favored choice for medium-scale operations.
Discover the Large Granulator: Engineered for high-volume demands, this machine processes over 500 kg per hour. Equipped to pair with high-power motors and advanced automation systems, it is the ideal solution for large-scale industrial granulation needs.
Adjustment Method: Tailor your granulation capacity effortlessly by adjusting the screw speed, feeding speed, or mold aperture. This flexibility allows precise control to adapt the equipment to specific production requirements.
Q: Can your equipment handle materials with high humidity, impurities, or mix of plastics? Is pre-processing, such as crushing and cleaning, necessary?
A: Certain equipment models can seamlessly integrate with pre-drying systems like hopper dryers. However, raw materials with high humidity, such as unwashed recycled bottles, often require additional pre-treatment steps, including centrifugal dehydration, to ensure optimal processing.
Q: Is your machine compatible with different types of melted plastics? Are there adjustments required when switching between raw materials?
A: The versatility of our equipment is highlighted by its ability to process plastics with varying melt indices. Materials with a higher melt index, such as LDPE (MI=10), offer enhanced flowability, simplifying processing compared to materials like HDPE (MI=2).
Q: How can one maintain the uniformity, density, and shape of the granulated particles?
A: Achieving particle uniformity is heavily reliant on the screw design, where a larger aspect ratio contributes to superior plasticization. Additionally, precise temperature control plays a crucial role in maintaining consistent particle characteristics.
The particle shape is influenced by the chosen cutting method:
Underwater Strip Cutting: Produces regular, precisely shaped particles, ideal for applications requiring high precision;
Hot Cutting Grain: Offers high efficiency, although the resulting particles may exhibit burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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