Soft Plastic Granulation Line
Customers can select from a variety of configurations, including two-stage, three-stage, and four-stage machines, tailored to meet specific production needs. Our innovative design ensures exceptional compatibility and superior granulation quality. This state-of-the-art granulator excels at recycling contaminated waste and efficiently processes production scraps. Featuring a high-torque gear box, it delivers quiet, smooth operation. The unique screw design enhances coordination, minimizing issues such as particle black spots and color discrepancies. Equipped with a forced feeding system and hydraulic mesh changer, it optimizes capacity while conserving energy. Additionally, our vacuum and traditional exhaust systems effectively remove moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line innovatively heats and melts a range of plastic raw materials. Utilizing a high-speed rotating cutter, it skillfully transforms melted plastic into uniformly sized particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles that significantly enhance the plastic's reprocessing capabilities.
This Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It is an invaluable asset for clients focusing on recycling PP, PE, and other hard plastic materials. User-friendly and efficient, this practical granulation recycling model has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Our commitment to plastic recycling dramatically diminishes environmental pollution caused by plastic waste. This proactive approach safeguards our precious land and water resources from undue harm.
Resource Conservation: Through the recycling and reutilization of plastic products, we significantly curtail the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are championing the cause of environmental stewardship, launching numerous policies and regulations that actively nurture and bolster the plastic recycling sector.
Economic Incentives: In select nations, governments extend enticing tax benefits and subsidies to plastic recycling enterprises, catalyzing further growth and innovation within the industry.
3. Market Demand
Enterprise Demand: As environmental consciousness escalates, an increasing number of businesses are gravitating towards recycled plastics to markedly lessen their ecological impact.
Consumer Preference: The allure of eco-friendly products is more compelling than ever, with consumers eager to invest in goods crafted from recycled materials, often at a premium price.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are redefining the recycling process, enhancing efficiency, reducing costs, and elevating quality.
Innovative Applications: The advent of novel materials and processes is unlocking previously unimagined applications for recycled plastics across diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are forging strong alliances, collectively driving the expansion and success of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their seamless integration in the global market.
The plastic recycling industry offers immense potential and substantial benefits. It not only curtails environmental damage and conserves resources, but also enjoys robust support from policies and burgeoning market demand. With relentless technological innovations and a surge in global cooperation, the industry is poised for a promising and luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the production capacity requirements. We offer tailored recommendations for the most efficient granulation line configuration, aligned with the customer's budget.
Q: What distinguishes single, twin-screw, and triple screw granulators? Which is optimal for my needs?
A:Single Screw: Featuring a simple design and low cost, single screw granulators are ideal for processing standard plastics, such as single material PP and PE. However, they exhibit limited capacity when dealing with mixed or impurity-laden recycled materials.
Twin Screw: With robust mixing capabilities, twin-screw granulators excel in processing recycled or mixed materials, such as PP and PE blends, or modified plastics requiring additives like flame retardants, offering superior output and consistency.
Triple Screw: Perfect for high-demand scenarios requiring exceptional output and precision, such as high-end engineering plastic granulation. While they promise unmatched performance, they come with higher costs and complex maintenance.
Suggestion: For recycled or modified mixed raw materials, opting for a twin-screw granulator is advisable. If working with single raw materials and a constrained budget, a single screw granulator remains a viable option.
Q: What is the production capacity range per hour or day? Can it be adjusted?
A: Small Granulator: Perfectly engineered for startups or small-scale production, this granulator offers a processing capacity of 50-200 kg/hour, making it an ideal choice for businesses aiming to make a big impact with a compact machine.
Medium Sized Granulator: Delivering a robust performance, our medium-sized granulator has a capacity of 200-500 kg/h. It is a staple in recycling plants and facilities that modify plastics, providing efficiency and reliability with every use.
Large Granulator: Designed for extensive operations, this granulator processes over 500 kg/hour. It pairs seamlessly with high-power motors and advanced automation systems, ensuring superior performance for large-scale industrial needs.
Adjustment Method: Tailor the granulator's output to your needs with ease! Capacity adjustments are attainable by modifying the screw speed, feeding speed, or the mold aperture, offering you full control over production.
Q: Can this versatile equipment handle high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, required for the materials?
A: Our equipment can be integrated with pre-drying systems like hopper dryers to manage high humidity materials. Nonetheless, unwashed recycled materials such as bottles will necessitate additional pre-treatment methods, such as centrifugal dehydration, to ensure optimal performance.
Q: Is the equipment adaptable to different types of melted plastics, and are adjustments necessary when switching raw materials?
A: Indeed, the melt index influences material processability. For instance, LDPE with a melt index (MI) of 10 flows more easily compared to HDPE with an MI of 2, offering smoother operations and flexibility in handling various materials.
Q: What measures are in place to ensure the uniformity, density, and shape of the particles produced?
A: Achieving particle uniformity hinges on the screw design, such as using a larger aspect ratio for enhanced plasticization, and maintaining precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method produces regular particles, ideal for applications demanding high precision and consistent particle quality.
Hot Cutting Grain: Offers high efficiency in production, though some particles may present slight burrs, balancing speed with practicality.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us as we pave the way toward eco-friendly practices in the plastic industry, harnessing innovation and sustainability as core elements of our partnership.
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