Advanced Soft Plastic Granulation Line
Customers are empowered with the flexibility to select from two-stage, three-stage, and four-stage machines tailored to meet specific production demands. This unique design ensures exceptional compatibility and superior granulation performance, making the granulator an ideal solution for recycling contaminated waste and producing high-quality scraps. Gear Box: Boasts a high torque design that promises low noise and smooth operation. The machine features a special screw design, optimizing coordination and significantly enhancing the elimination of particle black spots and color discrepancies. To adapt to material characteristics, it is equipped with a forced feeding system and hydraulic mesh changer, achieving superior capacity and energy savings. Furthermore, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gas, and impurities, ensuring consistently stable extrusion and the production of premium solid particles.
Innovative Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a diverse range of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, achieving a more consistent size and shape and significantly enhancing the plastic's reprocessing performance.
This Machine Line is a game-changer, aiding in the reduction of plastic degradation while producing superior particles. It serves as an invaluable ally for clients engaged in recycling PP, PE, and other hard material plastics. Furthermore, the machine's user-friendly operation makes it an exceptionally practical granulation recycling mode, garnering immense popularity within the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental pollution caused by plastic waste. This process not only protects our precious land and waterways but also fosters a healthier, cleaner planet.
Resource Conservation: Tapping into the recycling and reusing of plastic products leads to a decreased demand for virgin plastics, ultimately conserving invaluable non-renewable resources like oil. This sustainable approach paves the way for a greener future.
2. Policy Support
Government Promotion: As guardians of our environment, governments globally are actively prioritizing environmental protection. They are rolling out a series of progressive policies and regulations designed to champion and invigorate the plastic recycling industry.
Economic Incentives: Many governments are stepping up with enticing tax incentives and subsidies for plastic recycling companies, providing a robust catalyst for industry growth and development.
3. Market Demand
Enterprise Demand: In today's world, the growing awareness of environmental conservation sparks more enterprises to opt for recycled plastics, thereby slashing their environmental footprint and aligning with sustainable practices.
Consumer Preference: The surge in demand for eco-friendly products is undeniable. Consumers are embracing an eco-conscious mindset, often willing to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Witness the relentless march of advancement in plastic recycling technology. These innovations have revolutionized the recycling process, making it more efficient, cost-effective, and enhancing the quality of recycled materials.
Innovative Applications: The evolution of groundbreaking materials and processes opens doors to innovative applications for recycled plastics, spanning industries such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: A unified front is forming as environmental organizations and enterprises around the world join forces. Their collaboration is driving forward the development of the plastic recycling industry to new heights.
Standardization: The establishment of international standards is instrumental in elevating the quality of recycled plastics, facilitating their seamless circulation, and boosting their adoption in global markets.
The plastic recycling industry is on the brink of an exciting era with endless possibilities and remarkable benefits. Not only does it combat environmental pollution and conserve resources, but it also thrives on the dual boost from policy support and market demand. As technology advances and global cooperation strengthens, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the customer's requirements for the final material's cleanliness and the desired production capacity. We excel in recommending the most effective granulation line configuration tailored to the customer's budget and specific needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and economical cost, single screw granulators are ideal for processing ordinary plastics (such as single material PP, PE new materials). However, they may face challenges with mixed materials or recycled materials containing impurities, resulting in limited processing capacity.
Twin Screw: Renowned for their robust mixing capabilities, twin-screw granulators excel in processing recycled materials, mixed materials (e.g., PP, PE mixed materials), or modified plastics requiring additives (such as flame retardants, colorants). They offer elevated yield and stability.
Triple Screw: Ideally suited for scenarios demanding high output and precision (such as high-end engineering plastic granulation), triple screw granulators come with a higher cost and require more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is the recommended choice. If dealing with a single raw material and budget constraints, a single screw granulator presents a viable and cost-effective solution.
Q: What is the range of production per hour or day? Is it adjustable?
A: Small Granulator: Boasting a production range of 50-200 kg/hour, it caters perfectly to startups or small-scale production needs. This flexible range allows adjustments to meet evolving requirements.
Experience the efficiency of our Medium-Sized Granulator, handling 200-500 kg/h, perfect for recycling plants and modified plastic operations. This powerhouse is essential for medium-scale waste management, optimizing your recycling process like never before.
Discover the strength of our Large Granulator! With a capacity exceeding 500 kg/hour, it pairs seamlessly with high-power motors and advanced automation systems, transforming large-scale plastic processing into a streamlined, efficient operation.
Achieve precise control over production with our flexible Adjustment Method. Easily tailor capacity by modifying the screw speed, feeding speed, or mold aperture, ensuring your operation adapts smoothly to your specific demands.
Q: Can this granulator effectively manage high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for optimal performance?
A: For optimal results, integrate with a pre-drying system like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, require additional pre-treatment methods like centrifugal dehydration to ensure efficiency.
Q: Does the equipment accommodate various types of melted plastics? Are there adjustments needed when switching between different raw materials?
A: Material flowability is influenced by melt index; for instance, LDPE with a melt index (MI) of 10 processes more smoothly than HDPE with an MI of 2, making transitions easier.
Q: What are the methods to control the uniformity, density, and shape of the granulated particles?
A: Consistency in particle uniformity is guided by screw design; a larger aspect ratio enhances plasticization uniformity. Precision in temperature control further fine-tunes the output.
The granule shape is defined by the cutting method utilized:
Underwater strip cutting yields regular particles, ideal for applications demanding high precision.
Hot cutting grain ensures high efficiency, though it may result in some burrs.
Join Us in Crafting a Sustainable Future in Plastic Recycling and witness your commitment to environmental stewardship thrive with cutting-edge solutions!
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