Soft Plastic Granulation Line
Customers have the flexibility to choose from two-stage, three-stage, and four-stage machines tailored to meet their production needs. This innovative design ensures exceptional compatibility and superior granulation performance. Our granulator excels at recycling contaminated waste and producing high-quality scraps. Features include a high-torque gearbox engineered for minimal noise and seamless operation, along with a specially designed screw that enhances coordination. This significantly reduces particle black spots and color discrepancies. Moreover, tailored to the material's characteristics, the machine is equipped with a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity while conserving power. The inclusion of both vacuum and traditional exhaust systems efficiently eliminates moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and superior solid particle production.
Hard Plastic Granulation Line
This advanced machine line expertly heats and melts a variety of plastic raw materials. It utilizes a high-speed rotating cutter to transform the melted plastic into precisely cut, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity in size and shape of the plastic particles. This improved uniformity significantly boosts the reprocessing capabilities of the plastic, making it a valuable asset for any recycling operation.
Our machine line excels in minimizing plastic degradation, consistently producing high-quality particles. It's the ideal solution for clients recycling PP, PE, and other hard plastic materials. Not only is this machine straightforward to operate, but it also represents a highly efficient granulation recycling model. Its practicality and effectiveness have earned it immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly curtails the environmental havoc wreaked by plastic waste, thereby alleviating the pressure on both our precious land and water resources.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can greatly diminish the reliance on virgin plastics, thereby conserving vital non-renewable resources, including oil.
2. Policy Support
Government Promotion: Nations globally are prioritizing environmental conservation by rolling out supportive policies and regulations that foster the growth and sustainability of the plastic recycling sector.
Economic Incentives: In various countries, governments are bolstering the plastic recycling sector through lucrative tax breaks and subsidies, enhancing its development and reach.
3. Market Demand
Enterprise Demand: As environmental awareness swells, a growing number of businesses are opting for recycled plastics to reduce their ecological impact.
Consumer Preference: With a rising affinity for eco-friendly products, consumers are increasingly inclined to invest more in items crafted from recycled materials, amplifying demand.
4. Technological Progress
Recycling Technology: Constant advancements in plastic recycling technology are rendering processes more efficient, cost-effective, and yielding superior quality outcomes.
Innovative Applications: Pioneering materials and methods are broadening the horizons of recycled plastics, extending their use into diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: There's a burgeoning spirit of collaboration among global environmental organizations and enterprises to advance the plastic recycling industry collectively.
Standardization: The formulation of international standards is vital in elevating the quality of recycled plastics, facilitating their global trade and utilization.
The plastic recycling industry offers expansive prospects and unmatched advantages, significantly mitigating environmental pollution and conserving resources. Paired with robust policy endorsements and burgeoning market demand, coupled with ongoing technological advancements and intensified global synergies, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent on the cleanliness level of the final material and the desired production capacity. We can tailor the most efficient granulation line combination to suit the customer's requirements and budget.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best suited to my needs?
A:Single Screw: Featuring a straightforward design, these are cost-effective options ideal for processing basic plastics like single-material PP and PE, albeit with limited adaptability to mixed or impurity-laden recycled materials.
Twin Screw: Renowned for their robust mixing capability, these granulators are perfect for handling recycled, mixed materials, or modified plastics requiring additives, ensuring higher yield and stability.
Triple Screw: Best for high-output, precision-demanding tasks like high-end engineering plastics granulation, albeit at a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; whereas for single raw materials with budget constraints, a single screw granulator is ideal.
Q: What is the production range per hour or day? Is there room for adjustment?
A: Small Granulator: Designed for startups or small-scale production, this machine offers an efficient processing capacity of 50-200 kg/hour, making it a perfect choice for budding enterprises.
Medium-Sized Granulator: With a robust processing range of 200-500 kg/hour, this granulator is a staple in recycling plants or modified plastic plants, offering exceptional efficiency and reliability.
Large Granulator: Delivering a powerful performance of over 500 kg/hour, this granulator requires a high-power motor and sophisticated automation system, ideal for large-scale operations.
Adjustment Method: Effortlessly tailor the capacity by tweaking the screw speed, feeding speed, or mold aperture to perfectly suit your production needs.
Q: Can this machine process high humidity, impurities, or mixed plastics? Are there any pre-processing steps required, like crushing and cleaning?
A: Certain equipment comes with an integrated pre-drying system, like a hopper dryer. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential.
Q: Is it compatible with diverse types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: The ease of processing depends on the melt index; a higher index indicates greater material flowability. For instance, LDPE with MI=10 is more manageable compared to HDPE with MI=2.
Q: What methods ensure control over the uniformity, density, and shape of the granules?
A: Granule uniformity is influenced by the screw design; a larger aspect ratio contributes to more uniform plasticization. Precise temperature control further enhances consistency.
The granule shape is dictated by the cutting method employed:
Underwater Strip Cutting: Ensures regular particle shapes, ideal for applications with stringent precision requirements.
Hot Cutting Grain: Offers high efficiency, though some particles may have burrs.
Join Us in Pioneering a Greener Tomorrow with Innovative Plastic Recycling Solutions.
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