Soft Plastic Granulation Line
Experience ultimate convenience and customizability with our advanced granulation solutions! Our state-of-the-art equipment offers you the flexibility to select from two-stage, three-stage, and four-stage machines to perfectly align with your production requirements. With a special design focused on compatibility, our granulator ensures superior granulation performance. Tailored for seamlessly recycling even the dirtiest waste and effectively producing scraps, it operates with a high-torque gearbox that promises low noise and smooth operation. Our unique screw design enhances coordination, addressing issues like particle black spots and color differences. Equipped with forced feeding and a hydraulic mesh changer, this machine enhances capacity while maximizing power efficiency. Further, with both vacuum and conventional exhaust systems, it efficiently removes moisture, exhaust gas, and impurities, ensuring more stable extrusion and the creation of high-quality solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line revolutionizes plastic processing by expertly heating and melting a variety of raw plastic materials. Utilizing a high-speed rotating cutter, it skillfully transforms the melted plastic into small, uniform particles, optimizing the reprocessing performance of the plastic. The process involves rapid rotation, stirring, and rubbing, ensuring consistent size and shape, ideal for enhanced reusability.
This Machine Line is designed to significantly reduce plastic degradation while producing premium quality particles. It is an indispensable asset for clients aiming to recycle PP, PE, and other hard plastics. Known for its user-friendly operation, this highly practical granulation recycling mode has garnered immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to drastically minimize environmental pollution caused by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: By championing the recycling and reuse of plastic products, we can significantly cut down the demand for virgin plastics and conserve non-renewable resources, such as oil.
2. Policy Support
Government Promotion: Across the globe, governments are leaning towards environmental preservation, rolling out numerous policies and regulations that actively endorse and bolster the growth of the plastic recycling industry.
Economic Incentives: In select countries, governments offer enticing tax incentives and subsidies to plastic recycling firms, propelling the industry's progress further.
3. Market Demand
Enterprise Demand: As awareness of environmental protection surges, a rising number of enterprises are opting for recycled plastics to significantly lessen their environmental impact.
Consumer Preference: There's a burgeoning demand for eco-friendly products, with consumers willing to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The realm of plastic recycling technology is evolving, rendering the recycling process more efficient, cost-effective, and yielding superior quality.
Innovative Applications: Revolutionary developments in new materials and processes are broadening the applications of recycled plastics across various sectors, including building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and industries worldwide are forging stronger alliances to collectively advance the plastic recycling industry's growth.
Standardization: The establishment of international standards is a boon, enhancing the quality of recycled plastics and fostering their global market circulation and utility.
The plastic recycling industry boasts vast potential and profound benefits. It not only reduces environmental pollution and conserves resources but also thrives under policy support and market demand. As technology advances and global cooperation strengthens, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the customer's desired cleanliness level of the final material and the required production capacity. We can recommend the most effective granulation line tailored to the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Simplistic in structure and cost-effective, ideal for processing conventional plastics (like single material PP, PE new materials). However, it lacks adaptability for mixed or recycled materials with impurities, offering limited processing capacity.
Twin Screw: Renowned for robust mixing capabilities, perfect for processing recycled or mixed materials (such as PP, PE combinations) and modified plastics requiring additives (like flame retardants, colorants), delivering higher yield and stable performance.
Triple Screw: Typically reserved for high output and precision-demanding scenarios (such as high-end engineering plastic granulation). Although costlier, it offers unparalleled precision, albeit with complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advised. Conversely, for single raw materials and constrained budgets, a single screw granulator is an excellent alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: A perfect choice for startups or small-scale production, this unit processes an impressive 50-200 kg per hour, ensuring efficiency even in compact operations.
Medium-sized granulator: Ideal for recycling plants or modified plastic facilities, this granulator handles 200-500 kg per hour, offering robust performance and reliability.
Large granulator: Designed for industrial applications, this powerful granulator processes over 500 kg per hour and integrates seamlessly with high-power motors and advanced automation systems for unmatched productivity.
Adjustment method: Flexibly modulate capacity by fine-tuning the screw speed, adjusting the feeding speed, or altering the mold aperture to suit your processing needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Some equipment models can seamlessly integrate with a pre-drying system, like a hopper dryer. However, high-humidity raw materials, such as unwashed recycled bottles, will benefit from additional pre-treatment options like centrifugal dehydration.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: The material's flowability is influenced by the melt index; for example, LDPE with an MI=10 is more easily processed than HDPE with an MI=2, enabling more efficient transitions between different plastic types.
Q: How to control the uniformity, density, and shape of particles?
A: Particle uniformity is significantly enhanced by the screw design, with a larger aspect ratio facilitating more consistent plasticization. Temperature control precision further contributes to the desired outcomes.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces consistently regular particles, ideal for meeting high-precision requirements.
Hot cutting grain: Offers high efficiency, although some particles might have burrs.
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