Soft Plastic Granulation Line
Customers are offered the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their production needs. Our innovative design ensures exceptional compatibility and superior granulation results. This state-of-the-art granulator is ideal for recycling even the dirtiest waste and efficiently handling production scraps. Featuring a gear box engineered for high torque, it promises low noise and smooth operation. The specialized screw design enhances synchronization, greatly reducing issues like particle black spots and color difference. Depending on the material's characteristics, it comes with a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving power. Furthermore, both vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and producing high-quality solid particles.
Hard Plastic Granulation Line
This Advanced Machine Line expertly heats and melts a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely cuts the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
The Machine Line effectively minimizes plastic degradation and produces superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard materials. Notably, this machine is user-friendly and represents a highly practical granulation recycling model, garnering immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The incredible benefits of plastic recycling are clear, as it dramatically diminishes the environmental pollution caused by plastic waste, safeguarding our precious land and water resources from harmful damage.
Resource conservation: By embracing the recycling and reuse of plastic products, we can significantly slash the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: A global shift is underway as governments champion environmental protection, rolling out a plethora of policies and regulations designed to bolster and nurture the thriving plastic recycling industry.
Economic incentives: In a bid to invigorate industry growth, certain nations are extending tax incentives and substantial subsidies to companies engaged in plastic recycling.
3. Market demand
Enterprise demand: As environmental awareness rises, an increasing number of enterprises are turning to recycled plastics, making a conscious effort to diminish their environmental footprint.
Consumer preference: Driven by a heightened demand for eco-conscious products, consumers are showing a readiness to invest more in items crafted from recycled materials.
4. Technological progress
Recycling technology: The forward march of plastic recycling technology is empowering the industry with more efficient, cost-effective processes that deliver superior quality.
Innovative applications: The advent of novel materials and processes is unlocking new possibilities for recycled plastics, extending their use to diverse fields like building materials and textiles.
5. Global Trends
International Cooperation: A concerted global effort is underway as environmental organizations and businesses unite to accelerate the development of the plastic recycling industry.
Standardization: Establishing international standards is pivotal in elevating the quality of recycled plastics and fostering their global circulation and adoption.
The plastic recycling industry holds vast potential and remarkable benefits, offering a dual promise of reducing pollution and resource conservation. With the backing of robust policy support and surging market demand, coupled with cutting-edge technology and heightened global collaboration, the future of the plastic recycling industry gleams with possibilities.
Q: What is the price of plastic granulation line?
A: The price varies based on the customer's required cleanliness of the final product and desired production capacity. We are poised to recommend the most cost-effective granulation line tailored precisely to fit within your budgetary scope.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and low cost, it is ideal for processing standard plastics like single material PP and PE. However, it exhibits limited adaptability to mixed or impure recycled materials, and its processing capacity is restricted.
Twin screw: With robust mixing prowess, it is well-suited for handling recycled materials and mixed compositions, such as PP, PE blends, or modified plastics requiring additive incorporation, delivering higher yield and stability.
Triple screw: Best utilized where high output and precision are paramount, such as high-end engineering plastic granulation, although it incurs higher costs and demands intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, the single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, crafted for precision processing at 50-200 kg per hour. Ideal for startups and small-scale production, it offers a perfect blend of efficiency and compact design.
Explore the versatility of our Medium Sized Granulator, delivering a remarkable 200-500 kg per hour. A staple in recycling plants and modified plastic facilities, it ensures optimal performance and reliability.
Discover the power of our Large Granulator, engineered for operations exceeding 500 kg per hour. It seamlessly integrates with high-power motors and advanced automation systems for superior performance.
Flexible Capacity Adjustment: Effortlessly tailor your production output by modifying screw speed, feeding rate, or mold aperture, aligning with your specific operational needs.
Q: Is our equipment equipped to handle high humidity, impurities, or blended plastics? What preparatory steps are necessary for materials, such as crushing and cleaning?
A: Our systems can integrate pre-drying solutions like hopper dryers. However, materials with high humidity, such as unwashed recycled bottles, demand additional pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Can our equipment accommodate a variety of melted plastic types? Are adjustments necessary when switching between different raw materials?
A: The melt index significantly influences material flowability. For instance, LDPE with a melt index of 10 processes more easily than HDPE with a melt index of 2. Our systems are designed to manage these variations efficiently.
Q: How can we ensure the uniformity, density, and shape of plastic particles during production?
A: Achieving particle uniformity hinges on superior screw design, such as larger aspect ratios enhancing plasticization uniformity, alongside precise temperature control.
Moreover, the cutting method dictates particle shape:
Underwater Strip Cutting: Yields regular particles, meeting stringent precision requirements.
Hot Cutting Grain: Offers high efficiency albeit with potential burrs, suitable for less critical applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Embrace our cutting-edge solutions to transform plastic waste into valuable resources, supporting a greener tomorrow.
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