Soft Plastic Granulation Line
Customers can opt for bespoke machine configurations with two-stage, three-stage, or four-stage machinery, tailored to align perfectly with their unique production requirements. Our cutting-edge design guarantees outstanding compatibility and unrivaled granulation efficiency. This versatile granulator is meticulously engineered for recycling heavily contaminated waste and converting scraps into premium products. Featuring a high-torque, low-noise gearbox, it ensures smooth and seamless operation. The special screw design provides impeccable coordination, significantly reducing particle black spots and color differences. Tailored to material characteristics, it boasts advanced features such as forced feeding and a hydraulic mesh changer for enhanced capacity and energy efficiency. Additionally, advanced vacuum and conventional exhaust systems expertly remove moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particle quality.
Hard Plastic Granulation Line
This state-of-the-art Machine Line is designed to heat and melt a variety of plastic raw materials with precision. Utilizing a high-speed rotating cutter, it deftly transforms the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring the particles possess consistent size and shape. This process significantly enhances the reprocessing capabilities and performance of the plastic, delivering exceptional results.
Our Machine Line is an invaluable asset for reducing plastic degradation and producing superior quality particles. It stands as an indispensable ally for clients engaged in recycling PP, PE, and other challenging hard plastic materials. User-friendly operation makes it a practical and efficient granulation recycling mode, earning widespread acclaim in the PP and PE recycling industry. Its ease of use and effectiveness have made it a trusted choice among recycling professionals.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The recycling of plastics stands as a formidable strategy in the fight against environmental pollution. By addressing the scourge of plastic waste, it dramatically curtails the damage inflicted upon our precious land and water resources.
Resource Conservation: Through the innovative recycling and reuse of plastic products, the insatiable demand for virgin plastics is curtailed, conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Governments across the globe are taking bold steps toward environmental stewardship, rolling out a plethora of policies and regulations designed to foster and support the burgeoning plastic recycling industry.
Economic Incentives: In a bid to propel the industry forward, some nations are offering enticing tax incentives and subsidies to recycling companies, fueling the momentum of industry development.
3. Market Demand
Enterprise Demand: With the rise of eco-consciousness, an increasing number of enterprises are opting for recycled plastics, aligning their operations with sustainability goals to mitigate their environmental impact.
Consumer Preference: A growing tide of consumers is gravitating towards eco-friendly products, willingly paying a premium for items crafted from recycled materials, thereby driving demand higher.
4. Technological Progress
Recycling Technology: The relentless march of technological progress is revolutionizing plastic recycling, enhancing efficiency, reducing costs, and elevating the quality of the recycling process.
Innovative Applications: Breakthroughs in materials and processes are unlocking new frontiers for recycled plastics, expanding their use into diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: Enterprises and environmental organizations worldwide are forging partnerships to collectively drive forward the development of the plastic recycling industry.
Standardization: The establishment of international standards is vital in elevating the quality of recycled plastics, ensuring their seamless integration and use in the global marketplace.
With its vast prospects and notable advantages, the plastic recycling industry is poised to not only mitigate environmental pollution and conserve vital resources but also thrive under the dual impetus of policy support and robust market demand. As technology continues to advance and global cooperation strengthens, the industry is set to embark on a promising future.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the desired cleanliness of the final material and the required production capacity. We stand ready to recommend the most effective granulation line combination tailored to the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for processing straightforward plastics such as single-material PP and PE new materials. However, it lacks adaptability for mixed or recycled materials with impurities and has a limited processing capacity.
Twin Screw: Boasting strong mixing capabilities, it is perfect for processing recycled and mixed materials, such as PP and PE combinations, or modified plastics requiring additives like flame retardants and colorants, delivering higher yield and stability.
Triple Screw: Commonly employed in scenarios demanding high output and precision, such as high-end engineering plastic granulation. It offers exceptional performance, albeit with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is single and the budget is limited, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, it is perfectly suited for startups or small-scale production needs.
Unlocking Efficiency: Our medium-sized granulator, capable of processing 200-500 kg/h, is an essential asset for recycling and modified plastic plants, designed to optimize operations and elevate productivity.
Powerful Performance: Our large granulator, exceeding 500 kg/hour, is crafted for high-demand environments, paired seamlessly with high-power motors and advanced automation systems, ensuring superior performance and efficiency.
Precision at Your Fingertips: Effortlessly tailor your production capacity by adjusting screw speed, feeding speed, or mold aperture, providing you with the flexibility to meet your specific production requirements.
Q: Is it equipped to manage high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing or cleaning necessary?
A: Versatile Solutions: While some units may integrate a pre-drying system, like a hopper dryer, handling high humidity materials such as unwashed recycled bottles often necessitates further pre-treatment, such as centrifugal dehydration, to ensure optimal processing.
Q: Can it accommodate various melted plastic types? Will equipment adjustments be needed when changing raw materials?
A: Tailored Flexibility: A higher melt index translates to superior material flowability. For example, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, underscoring the need for tailored adjustments based on material characteristics.
Q: What methods are available to control particle uniformity, density, and shape?
A: Achieve Excellence in Particle Quality: Particle uniformity hinges on sophisticated screw design, where a larger aspect ratio promotes even plasticization. Moreover, precise temperature control is crucial to maintaining consistency.
Crafting the Perfect Particle: Shape is influenced by cutting techniques:
Underwater Strip Cutting: Delivering regular, precision particles, this method is ideal for high-precision applications;
Hot Cutting Grain: Offers high efficiency, though may result in the occasional burr, maintaining speed without sacrificing output quality.
Partner with Us for a Sustainable Future in Plastic Recycling, as we pioneer innovative solutions for a cleaner, greener planet.
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