Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines, tailored to meet specific production needs. Our distinctive design ensures superb compatibility and superior granulation outcomes. This granulator is exceptionally adept at recycling dirty waste while transforming scraps into valuable materials. Its gearbox boasts a high torque design, ensuring low noise levels and smooth, efficient operation. The specially crafted screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. Depending on the material's characteristics, the machine is outfitted with a forced feeding system and a hydraulic mesh changer to boost capacity while optimizing power savings. Moreover, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing a more stable extrusion process and the production of high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line masterfully heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to meticulously transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which meticulously refines the size and shape of the plastic particles. This process significantly enhances the reprocessing performance and overall quality of the plastic.
Our Machine Line is instrumental in minimizing plastic degradation while producing superior quality particles. It stands as an indispensable ally for clients engaged in the recycling of PP, PE, and other hard material plastics. Additionally, this machine is incredibly user-friendly, offering a highly practical granulation recycling mode that has gained immense popularity within the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engage in a greener tomorrow by embracing plastic recycling to significantly cut down on environmental pollutants. This proactive approach minimizes the detrimental effects on both land and aquatic ecosystems, fostering a healthier planet.
Resource conservation: Experience the future of sustainability! By reimagining and repurposing plastic products, we can diminish the dependency on virgin plastics, thereby conserving precious non-renewable resources like oil, paving the way for a more sustainable planet.
2. Policy support
Government promotion: Witness the global wave of environmental consciousness! Governments are actively championing eco-friendly initiatives by implementing robust policies and regulations, propelling the dynamic growth of the plastic recycling sector.
Economic incentives: In select nations, governments are nurturing the plastic recycling industry with attractive tax breaks and subsidies, thereby accelerating industry innovation and progress.
3. Market demand
Enterprise demand: As eco-awareness soars, businesses are turning to recycled plastics as a strategic move to lessen their ecological impact, embracing sustainable practices for a greener legacy.
Consumer preference: The green revolution is here! Customers are increasingly opting for environmentally conscientious products, demonstrating a willingness to invest in items crafted from recycled components.
4. Technological progress
Recycling technology: Leap into the future with cutting-edge advancements in recycling technology, which streamline processes to be more efficient, economically viable, and deliver superior outcomes.
Innovative applications: Embrace the boundless potential! New materials and processes are unlocking unprecedented applications for recycled plastics across diverse sectors, from construction to textiles, revolutionizing industries.
5. Global Trends
International Cooperation: Global unity is at the forefront, as environmental organizations and enterprises join forces to catalyze the evolution and expansion of the plastic recycling industry on an international stage.
Standardization: The emergence of international standards is enhancing the quality of recycled plastics, facilitating their seamless integration and widespread adoption in the global marketplace.
The plastic recycling industry is set to blaze a trail towards an eco-conscious future. Its vast potential not only curbs environmental pollution and conserves resources but also thrives on robust policy backing and surging market demand. With relentless tech advancements and fortified global partnerships, the industry stands on the cusp of unprecedented growth and a more sustainable tomorrow.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and production capacity needs. We're committed to guiding you with tailored recommendations for the most effective granulation line combination that aligns with your budget and operational goals.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Ideal for simplicity and affordability. Best suited for standard plastics like single material PP or PE. With limitations in handling mixed or impure recycled contents, this option offers a modest processing capacity.
Twin screw: The powerhouse of mixing capability! Perfect for recycled and blended materials, including additive-rich modified plastics. Offers superior yield and operational stability, making it a preferred choice for nuanced material requirements.
Triple screw: The pinnacle of precision! Tailored for scenarios demanding high output and meticulous accuracy, such as high-end engineering plastic granulation. While it boasts unmatched efficacy, it entails a higher cost and intricate maintenance.
Suggestion: For recycled or modified mixed raw materials, the twin-screw granulator is your go-to option. If your focus is on single materials with budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Achieve between 50-200 kg/hour, making it an ideal fit for burgeoning startups or established small-scale productions seeking flexibility and efficiency in their operations.
Medium Sized Granulator: 200-500 kg/h. Perfectly suited for recycling and modified plastic plants, this range of granulator offers robust performance and efficiency.
Large Granulator: Above 500 kg/hour. Designed for high-demand operations, this granulator pairs seamlessly with high-power motors and advanced automation systems.
Adjustment Method: Achieve optimal capacity by fine-tuning the screw speed, feeding speed, or adjusting the mold aperture to match your production needs.
Q: Can the equipment handle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for the materials?
A: Integration with pre-drying systems like hopper dryers is available. However, for high humidity raw materials, such as unwashed recycled bottles, additional pre-treatment such as centrifugal dehydration is required for optimal results.
Q: Does the machine support diverse melted plastic types? Is equipment adjustment necessary when switching raw materials?
A: Materials with a higher melt index boast superior flowability, making them easier to process. For instance, LDPE with MI=10 flows more readily than HDPE with MI=2.
Q: How can I ensure the particles are uniform in density and shape?
A: Particle uniformity relies on screw design, with a larger aspect ratio delivering more consistent plasticization, and precise temperature control is crucial for quality.
Particle shape is influenced by the cutting method:
Underwater strip cutting: Delivers regular particles ideal for applications requiring high precision.
Hot cutting grain: Offers high efficiency, though there might be slight burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, we can innovate and lead the way in eco-friendly solutions.
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