Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines, tailored to meet specific production requirements. This exceptional design ensures excellent compatibility and superior granulation. The granulator excels in recycling dirty waste and producing scraps with remarkable efficiency. Equipped with a high-torque gear box, the machine promises low noise and smooth operation. Its unique screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Tailored to material characteristics, it integrates forced feeding and a hydraulic mesh changer to optimize capacity and conserve energy. Additionally, both vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and the production of superior quality solid particles.
Hard Plastic Granulation Line
This innovative Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniformly shaped particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in highly uniform particle size and shape, which significantly enhances the plastic's reprocessing performance.
The Machine Line is an invaluable asset in reducing plastic degradation and producing superior quality particles, making it an ideal solution for clients involved in the recycling of PP, PE, and other hard material plastics. Its user-friendly design offers ease of operation, embodying a practical granulation recycling mode that has gained immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly slash environmental pollution from plastic waste, preserving our precious land and water resources from harm.
Resource Conservation: Harness the full potential of recycling to reduce the dependency on virgin plastics and conserve vital non-renewable resources like oil.
2. Policy Support
Government Promotion: As global governments prioritize environmental stewardship, a wave of supportive policies and regulations are being introduced to bolster the growth of the plastic recycling sector.
Economic Incentives: With an eye towards fostering industry growth, governments in select countries are offering enticing tax incentives and subsidies to catalyze the plastic recycling landscape.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, businesses are increasingly opting for recycled plastics, mindful of their environmental impact and conscious of the planet.
Consumer Preference: A surge in demand for eco-friendly products has consumers ready to pay a premium for offerings crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless march of innovation in recycling technology is rendering the process more efficient, cost-effective, and producing superior quality outputs.
Innovative Applications: Breakthroughs in new materials and processes are unlocking the potential of recycled plastics in diverse sectors, from building materials to textiles.
5. Global Trends
International Cooperation: A unified effort by global environmental organizations and enterprises is set to propel the plastic recycling industry to new heights.
Standardization: The formulation of international standards is elevating the quality of recycled plastics, streamlining their global market circulation and utilization.
The plastic recycling industry stands on the brink of a transformative future, buoyed by its vast potential and remarkable advantages. This dynamic sector is not only mitigating environmental pollution and conserving resources but is also enjoying robust support from both policy and market forces. As technological advancements continue unabated and global collaborations deepen, the industry is poised to step into an even more radiant future.
Q: What is the price of the plastic granulation line?
A: Pricing depends on the final material's cleanliness and the required production capacity. We can tailor the most efficient granulation line combination for you, perfectly aligned with your budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the best fit for my requirements?
A:Single Screw: With its straightforward design and affordability, it's ideal for ordinary plastics (like single material PP, PE new materials), though it struggles with mixed or impure recycled materials, offering limited processing capability.
Twin Screw: Offering robust mixing prowess, it's tailored for recycled, mixed (such as PP, PE mixes), or modified plastics requiring additives (like flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Perfect for high-output, high-precision scenarios (like high-end engineering plastic granulation), albeit with higher costs and complex maintenance demands.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. For single raw materials with budget constraints, a single screw granulator remains a solid choice.
Q: What is the hourly or daily production capacity? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, it is well-suited for startups or small-scale production.
Our medium-sized granulator is the cornerstone for recycling plants and modified plastic plants, designed to handle 200-500 kg/h with unparalleled efficiency.
For larger operations, our granulator exceeds 500 kg/hour, delivering extraordinary performance with a high-power motor and sophisticated automation system, ensuring seamless operations.
To optimize capacity, adjust the screw speed, feeding speed, or mold aperture, providing you with versatile control over production rates.
Q: Can this equipment manage materials with high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary before use?
A: Certain systems can be equipped with pre-drying features like a hopper dryer; however, high humidity materials such as unwashed recycled bottles demand additional pre-treatment, including centrifugal dehydration, to ensure optimal results.
Q: Is there support for various melted plastics? What adjustments are necessary when changing raw materials?
A: Materials with a higher melt index, like LDPE with MI=10, exhibit greater flowability compared to materials such as HDPE with MI=2, facilitating easier processing.
Q: What are the methods to control particle uniformity, density, and shape?
A: Achieving uniform particles relies on precise screw design with aspects like an increased aspect ratio for enhanced plasticization uniformity, coupled with meticulous temperature control.
The particle shape is finely tuned by the cutting method used:
Underwater strip cutting: Ensures regular particle formation, meeting high-precision demands.
Hot cutting grain: Offers high efficiency, though it may result in particles with slight burrs.
Join forces with us in pioneering a sustainable future in plastic recycling, leveraging innovation and expertise.
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