Soft Plastic Granulation Line
Customers are empowered to select from two-stage, three-stage, or four-stage machines tailored precisely to meet their unique production needs. Our specially engineered design ensures exceptional compatibility and superior granulation performance. This granulator excels in recycling even the dirtiest waste and converting scraps into valuable resources. Gear Box: Experience high-torque output, ultra-quiet operation, and seamless performance. The innovative screw design enhances synergy, effectively addressing issues of particle black spots and color discrepancies. Tailored to the specific characteristics of the material, the machine features a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity while conserving energy. Moreover, the advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring unrivaled extrusion stability and producing superior solid particles.
Hard Plastic Granulation Line
This Machine Line ingeniously heats and melts a diverse array of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformity in the size and shape of plastic particles, thereby significantly enhancing the plastic's reprocessing capabilities.
This Machine Line is a sophisticated solution designed to minimize plastic degradation and produce superior quality particles, serving as an invaluable ally for clients engaged in recycling PP, PE, and other hard material plastics. Additionally, the machine's user-friendly operation makes it an exceedingly practical choice for granulation recycling. It has garnered immense popularity within the PP and PE recycling industry, thanks to its efficiency and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner future as plastic recycling effectively diminishes the environmental pollution caused by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: Through the recycling and repurposing of plastic products, we can significantly reduce the demand for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments worldwide are increasingly prioritizing environmental preservation, enacting a plethora of policies and regulations to encourage and bolster the flourishing plastic recycling industry.
Economic Incentives: In numerous nations, governments are catalyzing industry growth by granting tax incentives and subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of businesses are opting for recycled plastics to diminish their ecological footprint.
Consumer Preference: The appetite for eco-friendly products is surging, with consumers eager to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement of plastic recycling technology is enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Cutting-edge materials and processes are broadening the scope of recycled plastics, enabling their use in diverse fields like construction and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are fostering collaboration to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is elevating the quality of recycled plastics, promoting their global circulation and utilization.
The plastic recycling industry harbors immense potential and noteworthy benefits, offering solutions to curb environmental pollution, conserve resources, and capitalize on policy support and market demand. With relentless technological advancements and intensified global collaboration, the industry is poised for a promising future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the customer's desired cleanliness of the final material and production capacity needs. We are equipped to recommend the optimal granulation line configuration tailored to their budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simplistic design and low cost, it's ideal for processing standard plastics like single material PP, PE. However, it's less adept with mixed or impure recycled materials, offering limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, it's perfect for processing recycled materials, mixed compositions, or modified plastics requiring additives, delivering superior yield and consistency.
Triple Screw: Typically employed for applications demanding high output and precision, such as high-end engineering plastic granulation, though it comes with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended; for single materials on a tighter budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offers a production capacity of 50-200 kg/hour, ideal for startups or smaller-scale operations.
Medium-Sized Granulator: Capable of processing 200-500 kg/h, this granulator finds its place in recycling plants or facilities dealing with modified plastics, ensuring optimal performance and efficiency.
Large Granulator: Designed to handle over 500 kg/hour, this robust machine requires pairing with a high-power motor and a sophisticated automation system to deliver unparalleled productivity.
Adjustment Method: Customize your output capacity effortlessly by tweaking the screw speed, regulating the feeding speed, or adjusting the mold aperture to suit specific needs.
Q: Can the equipment manage high humidity levels, impurities, or mixed plastics? Is pre-processing required, such as crushing and cleaning, before usage?
A: While certain equipment can incorporate a pre-drying system, like a hopper dryer, it's crucial to note that high-humidity raw materials, such as unwashed recycled bottles, will necessitate additional pre-treatment measures, like centrifugal dehydration.
Q: Is there support for varied types of melted plastics? Will equipment adjustments be necessary when switching between different raw materials?
A: Materials with a higher melt index offer enhanced flowability, making them easier to process, such as LDPE with MI=10 compared to HDPE with MI=2.
Q: What methods are employed to control the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is largely influenced by the design of the screw, where a larger aspect ratio ensures more consistent plasticization, coupled with precise temperature control.
The particle shape hinges on the cutting method employed:
Underwater Strip Cutting: Delivers regular particles ideal for applications with high-precision requirements;
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Join Us in Creating a Sustainable Future with Advanced Plastic Recycling Solutions
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