Soft Plastic Granulation Line
For those seeking unparalleled efficiency, our Pet Granulator Machine offers customizable options with two-stage, three-stage, and four-stage machines tailored to meet your unique production needs. This innovative design ensures exceptional compatibility and optimizes granulation processes. Specially crafted for recycling even the dirtiest waste and producing high-quality scraps, it features a high torque gear box that ensures low noise and smooth operation. Our advanced screw design enhances the coordination process, expertly solving issues of particle black spots and color differences. Equipped with a forced feeding and hydraulic mesh changer, the machine maximizes capacity and conserves energy. Moreover, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particles.
Hard Plastic Granulation Line
Our cutting-edge Hard Plastic Granulation Line revolutionizes the recycling process by heating and melting various plastic raw materials before transforming them into small, uniform particles using a high-speed rotating cutter. This dynamic process ensures the plastic is swiftly rotated, stirred, and rubbed, resulting in consistently sized particles with optimal shape. This enhances reprocessing performance, making it a top choice for sustainable plastic recycling.
Designed with practicality in mind, this Machine Line is your essential partner for reducing plastic degradation and producing superior quality particles. It's an ideal solution for efficiently recycling PP, PE, and various other hard plastic materials. User-friendly and highly effective, this granulation recycling mode has gained immense popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Embrace the power of recycling to dramatically cut down on environmental pollution. By minimizing plastic waste, we protect our precious land and water resources for future generations.
Resource Conservation: Recycling plastic is key to slashing the demand for virgin plastics, conserving invaluable non-renewable resources like oil, and ensuring a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are championing environmental initiatives, enacting robust policies and regulations to bolster the thriving plastic recycling industry.
Economic Incentives: Many governments are offering enticing tax breaks and subsidies to plastic recycling firms, accelerating the industry's growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, businesses are increasingly opting for recycled plastics to lower their ecological impact.
Consumer Preference: Eco-conscious consumers are driving demand for sustainable products, willing to invest more in items made from recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling are streamlining processes, reducing costs, and enhancing quality, setting new industry standards.
Innovative Applications: The creation of novel materials and processes is expanding recycled plastics' roles, finding new life in fields like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging alliances to collectively drive the plastic recycling industry forward.
Standardization: Establishing universal standards boosts the quality of recycled plastics, facilitating their seamless integration into the global market.
The plastic recycling industry stands on the brink of an exciting future, offering vast potential and remarkable advantages. It not only combats pollution and conserves resources but is also propelled by strong policy backing and surging market demand. As technology advances and global collaborations deepen, the industry is poised to shine even brighter.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final product and desired production capacity. Our experts are here to suggest the most effective granulation line configuration tailored to your budget and needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideal for my requirements?
A:Single Screw: With its simple design and low cost, it's perfect for processing standard plastics like single-material PP and PE. However, it's less suited for mixed or impure recycled materials and has limited capacity.
Twin Screw: Offers robust mixing capabilities, ideal for recycled, mixed, or modified plastics with additives like flame retardants or colorants, providing superior yield and consistency.
Triple Screw: Preferred for high-output, precision tasks, like high-end engineering plastic granulation, though it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, twin-screw granulators are recommended; for single-material needs on a budget, single screw granulators are a smart pick.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, perfect for startups or boutique production needs, offering flexibility and efficiency.
Medium-Sized Granulator: With a robust processing capacity ranging from 200 to 500 kg/h, this granulator is a staple in recycling and modified plastic plants, ensuring seamless and efficient operations.
Large Granulator: Designed for superior performance with a capacity exceeding 500 kg/hour, this granulator is engineered to pair with high-power motors and advanced automation systems for unparalleled efficiency.
Adjustment Method: Easily tailor the production capacity by modifying the screw speed, adjusting the feeding speed, or altering the mold aperture to meet your specific production needs.
Q: Can the system manage high humidity, impurities, or mixed plastics? Is preprocessing like crushing and cleaning necessary for optimal performance?
A: Certain equipment models include an integrated pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, demand additional pre-treatment methods like centrifugal dehydration to maintain efficiency.
Q: Does the system accommodate various types of melted plastics, and is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index, such as LDPE with an MI of 10, boast superior flowability compared to HDPE with an MI of 2, simplifying processing operations.
Q: How is the uniformity, density, and shape of particles controlled to ensure consistency?
A: The uniformity of particles is influenced by the screw design, with a larger aspect ratio promoting more uniform plasticization, and is further enhanced by precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces particles with regular shapes, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though may result in particles with slight burrs.
Join Us in Leading the Charge Towards a Greener Future with Advanced Plastic Recycling Solutions
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