Soft Plastic Granulation Line
Discover the ultimate flexibility with our advanced granulation technology! Customers have the freedom to select from two-stage, three-stage, and four-stage machines designed meticulously to cater to diverse production needs. Our innovative design ensures exceptional compatibility and superior granulation quality. Perfectly engineered for recycling even the dirtiest waste and producing pristine scraps, our granulator stands out. With a high-torque gearbox, enjoy low noise and smooth operation. Our specially designed screw enhances synchronization to effectively resolve issues like particle black spots and color differences. Tailored to the material's characteristics, it features forced feeding and a hydraulic mesh changer for optimal capacity and energy efficiency. Additionally, our sophisticated vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and the finest solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line is engineered to handle a variety of plastic raw materials, heating and melting them before employing a high-speed rotating cutter that crafts the plastic into small, uniform particles. Throughout the cutting process, the rapid rotation, stirring, and rubbing ensure precision in particle size and shape, significantly enhancing the plastic's reprocessing capabilities.
This Machine Line is a remarkable tool designed to minimize plastic degradation while producing superior quality particles. It's an indispensable ally for clients involved in recycling PP, PE, and other hard material plastics. User-friendly and efficient, this practical granulation recycling mode has gained widespread acclaim in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the powerful impact of plastic recycling as it significantly diminishes environmental pollution, safeguarding our precious land and water resources from the detrimental effects of plastic waste.
Resource conservation: Through the revolutionary process of recycling and reusing plastic products, we can substantially lower the need for virgin plastics, thereby conserving vital non-renewable resources like oil.
2. Policy support
Government promotion: Governments globally are prioritizing environmental sustainability, introducing a plethora of policies and regulations to bolster the growth and innovation within the plastic recycling industry.
Economic incentives: Across various nations, governments are catalyzing the growth of the plastic recycling sector by offering enticing tax incentives and subsidies to recycling companies.
3. Market demand
Enterprise demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics, significantly reducing their ecological impact and enhancing their sustainability credentials.
Consumer preference: There is a burgeoning demand for eco-friendly products, with consumers increasingly willing to invest more in items that incorporate recycled materials, reflecting a shift towards sustainability.
4. Technological progress
Recycling technology: As plastic recycling technology leaps forward, the process becomes more efficient, cost-effective, and produces superior quality results, heralding a new era of innovation.
Innovative applications: With the advent of novel materials and processes, recycled plastics are finding applications in an expanding array of fields, including construction, textiles, and beyond.
5. Global Trends
International Cooperation: Enterprises and environmental organizations worldwide are collaborating more closely than ever to propel the development of the plastic recycling industry.
Standardization: The establishment of international standards is vital for enhancing the quality of recycled plastics, facilitating their widespread circulation and adoption in the global marketplace.
The plastic recycling industry presents immense opportunities and distinct advantages. By curbing environmental pollution and conserving resources, supported by robust policy frameworks and surging market demand, and accelerated by continuous technological progress and global cooperation, the industry's future shines bright and promising.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and production capacity. We offer personalized recommendations, tailoring the most efficient granulation line to align with the customer's budget and requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a straightforward design and economical cost, ideal for processing basic plastics (like single material PP, PE new materials), but less effective with mixed materials or those with impurities, offering limited processing capacity.
Twin screw: Offers robust mixing capabilities, perfect for handling recycled materials, mixed composites (such as PP, PE blends), or modified plastics needing additive incorporation (like flame retardants, colorants), delivering superior yield and stability.
Triple screw: Designed for high-output and precision-demanding scenarios (such as high-end engineering plastic granulation), though it involves higher costs and complex maintenance.
Suggestion: Opt for a twin-screw granulator if dealing with recycled or modified mixed materials; a single screw granulator remains a viable option for single-material projects on a budget.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Efficiently processes between 50-200 kg/hour, making it ideal for startups or small-scale productions seeking cost-effective solutions.
Medium-sized granulator: Handles capacities of 200-500 kg/h and is frequently utilized in recycling and modified plastic plants, offering dependable and versatile performance.
Large granulator: Designed for outputs exceeding 500 kg/hour, this robust machine requires pairing with a high-power motor and an advanced automation system for optimal functionality.
Adjustment method: Easily tailor capacity by adjusting screw speed, feeding rate, or mold aperture to meet unique production demands.
Q: Is it capable of processing high humidity, impurities, or mixed plastics? Are there any pre-processing requirements like crushing and cleaning?
A: Certain equipment comes equipped with a pre-drying system, like a hopper dryer, although high-humidity materials (e.g., unwashed recycled bottles) necessitate extra pre-treatment steps such as centrifugal dehydration.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Materials with higher melt indices boast superior flowability, with LDPE (MI=10) being more manageable than HDPE (MI=2), facilitating smoother processing transitions.
Q: What measures control particle uniformity, density, and shape?
A: Particle uniformity is influenced by screw design, where a larger aspect ratio enhances plasticization uniformity, while precise temperature control ensures consistency.
Particle shape is dictated by the cutting method:
Underwater strip cutting: Produces regular particles, ideal for high-precision applications.
Hot cutting grain: Offers high-efficiency output, though particles may have burrs.
Join Us in Creating a Sustainable Future for Plastic Recycling
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