Soft Plastic Granulation Line
Customers can tailor their production experience with our versatile range of machine options, including two-stage, three-stage, and four-stage selections, perfectly suited to meet varying production demands. Our ingeniously crafted design ensures exceptional compatibility and superior granulation capabilities. This granulator stands out as the ideal solution for effectively recycling soiled waste and producing high-quality scraps. Gear Box: Featuring a high-torque design, it operates with minimal noise and delivers seamless performance. Our uniquely engineered screw design provides enhanced cohesion, tackling challenges like particle black spots and color discrepancies with ease. It's fitted with precision components such as forced feeding mechanisms and hydraulic mesh changers to amplify capacity while optimizing energy efficiency. Furthermore, the integration of advanced vacuum and traditional exhaust systems plays a pivotal role in effectively eliminating moisture, exhaust gases, and impurities, thus ensuring a stable extrusion process and premium solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line efficiently melts and processes a variety of plastic raw materials, employing a high-speed rotary cutter to transform the melted plastic into uniformly sized, fine particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently uniform particle size and shape, significantly enhancing the reprocessing efficiency and performance of the plastics.
The Machine Line is meticulously designed to minimize plastic degradation while producing superior quality particles. It acts as an invaluable asset for clients engaged in recycling PP, PE, and other hard plastics. User-friendly and straightforward, this practical granulation recycling mode has garnered significant popularity in the PP and PE recycling industry due to its efficiency and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embark on a journey to a cleaner planet with our plastic recycling solutions, effectively diminishing the environmental pollution caused by plastic waste. We minimize the damage to our precious land and water resources, ensuring a sustainable future.
Resource conservation: Each recycled plastic product is a step towards conserving invaluable resources. By reducing the demand for virgin plastics, we save non-renewable resources like oil, paving the way for a greener, more sustainable world.
2. Policy support
Government promotion: As guardians of the environment, governments globally are increasingly championing the cause of environmental protection. They have rolled out a plethora of policies and regulations to encourage the growth and development of the plastic recycling industry.
Economic incentives: Governments in numerous countries offer attractive tax incentives and subsidies to plastic recycling companies, creating a fertile ground for industry expansion and innovation.
3. Market demand
Enterprise demand: The wave of environmental consciousness is sweeping across the corporate world. More enterprises are adopting recycled plastics to enhance their sustainability credentials and reduce their environmental impact.
Consumer preference: Environmentally conscious consumers are driving demand for eco-friendly products, willing to invest in premium offerings that incorporate recycled materials, thus supporting a sustainable lifestyle.
4. Technological progress
Recycling technology: Marvel at the rapid advancements in plastic recycling technology, which streamline the recycling process, making it more efficient and cost-effective, delivering superior quality.
Innovative applications: The dawn of new materials and pioneering processes heralds the use of recycled plastics across diverse fields, including building materials and textiles, opening new avenues for innovation.
5. Global Trends
International Cooperation: A united front of environmental organizations and enterprises worldwide is emerging, as they forge cooperative efforts to propel the plastic recycling industry forward.
Standardization: The establishment of international standards enhances the quality of recycled plastics, facilitating their global circulation and use, fostering a robust market for sustainable products.
The plastic recycling industry is on the cusp of a bright future, brimming with possibilities. It not only curtails environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. With technological advancements and global cooperation intensifying, the industry is poised for remarkable growth.
Q: What is the price of plastic granulation line?
A: Prices are tailored to the customer's desired final material cleanliness and production capacity. Our expert team offers the most effective granulation line combinations, customizing solutions within your budgetary framework.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: This option offers a straightforward structure at an economical cost, ideal for processing basic plastics such as single-material PP and PE. However, it has limitations with mixed or impurity-laden recycled materials, posing constraints on processing capacity.
Twin screw: Renowned for its powerful mixing capabilities, this granulator caters to recycled and mixed materials like PP and PE. It excels in processing modified plastics with additives, delivering high yield and stable performance.
Triple screw: Tailored for high-precision and high-output scenarios, such as high-end engineering plastic granulation. Despite its complexity and cost, it delivers unmatched precision and performance.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is the recommended choice. If dealing with single raw materials and working within a budget, the single screw granulator offers an effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Our compact solution offers 50-200 kg/hour, perfect for startups or small-scale production ventures, with flexibility to adjust based on your evolving needs.
Introducing our Medium Sized Granulator, a pivotal piece of equipment designed to efficiently handle 200-500 kg/h. This robust granulator is ideal for recycling plants and modified plastic plants, ensuring seamless integration and optimal performance.
Our Large Granulator is engineered for high-capacity operations, processing over 500 kg per hour. It is perfectly matched with high-power motors and advanced automation systems to handle demanding tasks with ease.
Experience versatile capacity adjustments with our cutting-edge design. Modify production rates by altering the screw speed, feeding speed, or mold aperture for precise and flexible output management.
Q: Can this sophisticated machinery tackle high humidity levels, impurities, or mixed plastics with efficacy? Is pre-processing, such as crushing or cleaning, a necessity for materials?
A: Yes, for optimal results, some of our equipment can be seamlessly merged with a pre-drying system like a hopper dryer. However, materials with high moisture content, such as unwashed recycled bottles, do require additional pre-treatment, such as centrifugal dehydration, for best performance.
Q: Is this equipment adaptable to various types of melted plastics? Are adjustments necessary when transitioning between different raw materials?
A: Absolutely, the equipment is versatile. The higher the melt index, the more fluid the material. For instance, LDPE with an MI of 10 is simpler to process compared to HDPE with an MI of 2, offering a streamlined experience.
Q: What strategies are employed to manage the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity is reliant on the meticulous screw design and the precision of temperature control. A larger aspect ratio screw, for example, facilitates more consistent plasticization, ensuring superior quality.
The form of the particles is dictated by the cutting technique employed:
Underwater strip cutting ensures regular particle shapes, ideal for applications with stringent precision requirements.
Hot cutting grain offers high efficiency, although it may occasionally produce particles with burrs.
Join forces with us to pave the way towards a sustainable future in plastic recycling, leveraging cutting-edge technology and innovative solutions.
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